Page 3638 of 4592
F06452
SA±10
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
8. REMOVE NO. 2 DUST DEFLECTOR
(a) Mount the outboard joint shaft in a soft jaw vise.
(b) Using a screwdriver and hammer, remove the No. 2 dust
deflector.
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
Page 3639 of 4592

SA1EB±02
R15532
SST
FA1888
Steel
Plate
FA1971
SST1.0 mm
(0.039 in.)
"
"
FA1889
86 ± 87mm
(3.39 ± 3.43 in.)
Steel Plate
SA1459
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA±11
REASSEMBLY
1. INSTALL NO. 2 DUST DEFLECTOR
Using SST and a press, install a new No. 2 dust deflector.
SST 09309±36010, 09316±20011
2. RH drive shaft:
ASSEMBLE INBOARD JOINT SHAFT
(a) Install a new snap ring to the inboard joint shaft.
(b) Using a steel plate and press, install a new bearing.
(c) Using a snap ring expander, install a new snap ring.
(d) Using SST, an extension bar and press, install a new
bearing side dust cover.
SST 09506±35010
HINT:
The clearance between the dust cover and the bearing should
be kept in the range shown in the illustration.
(e) Using a steel plate and press, install a new transaxle side
dust cover until the distance from the tip of the inboard
joint shaft to the dust cover falls within the specified value,
as shown in the illustration.
3. LH drive shaft:
INSTALL DUST COVER
Using a press, install a new dust cover.
Page 3640 of 4592

F01747
Inboard Joint BootOutboard Joint Boot
Vinyl tape
R00764
SA±12
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
4. TEMPORARILY INSTALL OUTBOARD AND INBOARD
JOINT BOOTS AND NEW BOOT CLAMPS
HINT:
Before installing the boots, wrap the spline of the out-
board joint shaft with vinyl tape to prevent the boots from
being damaged.
Before installing the boots, place 3 new clamps to the
small boot ends and large boot end (outboard joint side).
5. INSTALL TRIPOD
(a) Using a snap ring expander, install a new snap ring.
(b) Place the beveled side of the tripod axial spline toward the
outboard joint.
(c) Align the matchmarks placed before removal.
(d) Using a brass bar and hammer, tap in the tripod to the out-
board joint shaft.
NOTICE:
Do not tap the roller.
(e) Using a snap ring expander, install a new snap ring.
6. INSTALL BOOT TO OUTBOARD JOINT
Before assembling the boot, pack the outboard joint and boot
with grease in the boot kit.
Grease capacity (Color = Black):
100 ± 120 g (3.5 ± 4.2 oz.)
7. INSTALL INBOARD JOINT SHAFT TO OUTBOARD
JOINT SHAFT
(a) Pack the inboard joint and boot with grease in the boot kit.
Grease capacity (Color = Yellow ocher):
125 ± 155 g (4.4 ± 5.5 oz.)
(b) Align the matchmarks placed before removal, and install
the inboard joint shaft to the outboard joint shaft.
(c) Temporarily install the boot to the inboard joint shaft.
8. CHECK DRIVE SHAFT LENGTH
(a) Make sure that the 2 boots are on the shaft groove.
(b) Make sure that the 2 boots are not stretched or contracted
when the drive shaft is at standard length.
Drive shaft standard length:
LH609.2 ± 2.0 mm (23.984 ± 0.079 in.)
RH842.9 ± 2.0 mm (33.185 ± 0.079 in.)
Page 3641 of 4592
F06527
C
B
C'
A
R10353
SST
F00616
Clearance
SST
ABC
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA±13
9. Large inboard joint boot clamp:
INSTALL BOOT CLAMP TO INBOARD JOINT SHAFT
BOOT
(a) Place the large inboard joint boot clamp.
(b) Using pliers, pinch the claw A and B to compress the
clamp and engage the claw C and C'.
10. Others:
INSTALL BOOT CLAMPS TO BOTH BOOTS
(a) Secure the preplaced 3 clamps onto the boots.
(b) Place SST onto the clamp.
SST 09521±24010
(c) Tighten the SST so that the clamp is pinched.
NOTICE:
Do not overtighten the SST.
(d) Using SST, adjust the clearance of the clamp.
SST 09240±00020
Clearance:
A : 1.9 mm (0.075 in.) or less
B : 1.5 ± 2.5 mm (0.059 ± 0.098 in.)
C : 3.0 ± 4.0 mm (0.118 ± 0.157 in.)
11. CHECK DRIVE SHAFT (See page SA±8)
Page 3642 of 4592

SA1EC±02
SA±14
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
INSTALLATION
1. LH drive shaft:
INSTALL DRIVE SHAFT TO TRANSAXLE
(a) Install a new snap ring to the inboard joint shaft.
(b) Coat the gear oil to the inboard joint shaft and differential case sliding surface.
(c) Set the snap ring with opening side facing downward.
(d) Using a brass bar and hammer, install the drive shaft.
NOTICE:
Be careful not to damage the dust cover of the drive shaft and oil seal lip of the transaxle.
HINT:
Whether the inboard joint shaft is in contact with the pinion shaft or not can be known from the sound or feel-
ing when driving it in.
(e) Check that there is 2 ± 3 mm (0.08 ± 0.12 in.) of play in the axial direction.
(f) Check that the drive shaft cannot be removed by hand.
2. RH drive shaft:
INSTALL DRIVE SHAFT TO TRANSAXLE
(a) Install the drive shaft.
NOTICE:
Be careful not to damage the dust cover of the drive shaft and oil seal lip of the transaxle.
(b) Using pliers, install a new snap ring.
(c) Install a new bearing lock bolt.
Torque: 32 N´m (330 kgf´cm, 24 ft´lbf)
3. CONNECT DRIVE SHAFT TO AXLE HUB
NOTICE:
Be careful not to damage the boot and ABS speed sensor rotor.
4. CONNECT LOWER SUSPENSION ARM TO LOWER BALL JOINT
Torque: 127 N´m (1,300 kgf´cm, 94 ft´lbf)
5. CONNECT TIE ROD END TO STEERING KNUCKLE
(a) Connect the tie rod end to the steering knuckle.
(b) Install the nut and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
6. INSTALL DRIVE SHAFT LOCK NUT
(a) While applying brakes, install the nut.
Torque: 294 N´m (3,000 kgf´cm, 217 ft´lbf)
(b) Install the lock cap and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
7. FILL AND CHECK ATF (See page DI±133)
8. INSTALL FRONT FENDER APRON SEAL
9. INSTALL FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
10. CHECK FRONT WHEEL ALIGNMENT (See page SA±1)
11. CHECK ABS SPEED SENSOR SIGNAL (See page DI±177)
Page 3643 of 4592
SA07X±06
F08043
Suspension Support
Spring Bumper
Link Stabilizer Bar
Shock
Absorber
ABS Speed Sensor
Wire Harness ClampFront Drive Shaft with Coil SpringUpper SeatBearing
Lower
Insulator
Lower Suspension Arm Lower Suspension
Bushing StopperBrake CaliperInsulator UpperSpring Support No. 2Suspension
Shock Absorber
Coil Spring
Tie Rod End
Dust
Deflector
Cotter Pin
Cotter Pin Cotter
Pin
Lower Ball jointDisc
Lock Cap ABS Speed Sensor
N´m (kgf´cm, ft´lbf): Specified torque
Non±reusable part
80 (820, 59)49 (500, 36)
39 (400, 29)
211 (2,150, 156)
107 (1,090, 79)
29 (300, 22)
123 (1,250, 90)49 (500, 36)
8.0 (82, 71 in.´lbf)
294 (3,000, 217)
206 (2,100, 152)
206 (2,100, 152)
206 (2,100, 152)
127 (1,300, 94)
127 (1,300, 94)
± SUSPENSION AND AXLEFRONT LOWER BALL JOINT
SA±15
522 Author: Date:
FRONT LOWER BALL JOINT
COMPONENTS
Page 3644 of 4592
SA085±04
F08044
Flexible Hose
Rear Axle Hub
O±Ring
Hub Bolt
Brake Drum No. 2 Lower
Suspension Arm
Rear Axle
Carrier No. 1 Lower
Suspension Arm
ABS
Speed Sensor
Strut Rod
N´m (kgf´cm, ft´lbf)
Non±reusable part: Specified torque
Reused Nut : 196 (2,000, 145)
New Nut : 255 (2,600, 188)
8.0 (82, 71 in.´lbf)
113 (1,150, 83)
29 (300, 22)
80 (820, 59)
181 (1,850, 134)
SA±16
± SUSPENSION AND AXLEREAR AXLE HUB
523 Author: Date:
REAR AXLE HUB
COMPONENTS
Page 3645 of 4592
SA1EZ±03
F08045
: Specified torqueN´m (kgf´cm, ft´lbf)
Non±reusable part Cap
Shock Absorber
42 (430, 31)
39 (400, 29)
Shock Absorber
with Coil Spring
39 (400, 29)
Stabilizer
Bar Link
42 (430, 31)
Rear Seatback
Rear Seat Cushion
Collar
Suspension
Support
Spring
Bumper
Coil Spring
Lower Insulator
49 (500, 36)
Reused nut: 196 (2,000, 145)
New nut: 255 (2,600, 188)
ABS Speed Sensor
Wire Harness
5.4 (55, 48 in.´lbf)
29 (300, 22)
Flexible
Hose
± SUSPENSION AND AXLEREAR SHOCK ABSORBER
SA±17
524 Author: Date:
REAR SHOCK ABSORBER
COMPONENTS