Page 82 of 349
SS0FT–04
SS–12
– SERVICE SPECIFICATIONSBRAKE
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Brake pedal x Brake pedal bracket36.837527
End cover x Casing7.88068 in.·lbf
Check valve x End cover7475054
Union x Check valve1414010
Vacuum pump x Engine2121415
Page 83 of 349
SS0IF–02
– SERVICE SPECIFICATIONSSTEERING
SS–13
STEERING
SERVICE DATA
DRIVE BELT
4A–FE and 7A–FE engines:
Drive belt deflection New belt5 – 6 mm (0.20 – 0.24 in.)
Drive belt deflection Used belt6 – 8 mm (0.24 – 0.31 in.)
*Drive belt tension New belt441 – 539 N (45 –55 kgf)
*Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
3S–FE engine:
Drive belt deflection New belt8 – 10 mm (0.31 – 0.39 in.)
Drive belt deflection Used belt10 – 13 mm (0.39 – 0.51 in.)
* Drive belt tension New belt441 – 539 N (45 – 55 kgf)
* Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
2C–T, 2C–TE and 1CD–FTV engines:
Drive belt deflection New belt11 – 14 mm (0.43 – 0.55 in.)
Drive belt deflection Used belt15 – 18 mm (0.59 – 0.71 in.)
* Drive belt tension New belt539 – 637 N (55 – 65 kgf)
* Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
POWER STEERING FLUID
Oil level rise Maximum5 mm (0.20 in.)
4A–FE and 7A–FE engines:
Oil pressure at idle speed with valve closed Minimum8,238 kPa (84 kgf/cm2, 1,195 psi)
3S–FE engine:
Oil pressure at idle speed with valve closed Minimum9,022 kPa (92 kgf/cm2, 1,309 psi)
2C–T, 2C–TE and 1CD–FTV engines:
Oil pressure at idle speed with valve closed Minimum8,826 kPa (90 kgf/cm2, 1,280 psi)
PS VANE PUMP (2C–T, 2C–TE and 1CD–FTV engines)
Pump rotating torque Maximum0.3 N·m (2.8 kgf·cm, 2.4 in.·lbf)
Pump shaft and front housing bushing oil clearance STD
Maximum0.01 – 0.03 mm (0.0004 – 0.0012 in.)
0.07 mm (0.0028 in.)
Vane plate height Minimum8.1 mm (0.319 in.)
Vane plate thickness Minimum1.797 mm (0.0708 in.)
Vane plate length Minimum14.988 mm (0.5901 in.)
Vane plate and pump rotor groove clearance Maximum0.03 mm (0.0012 in.)
Vane plate length Pump rotor and cam ring mark
None14.996 – 14.998 mm (0.59039 – 0.59047 in.)
114.994 – 14.996 mm (0.59032 – 0.59039 in.)
214.992 – 14.994 mm (0.59024 – 0.59032 in.)
314.990 – 14.992 mm (0.59016 – 0.59024 in.)
414.988 – 14.990 mm (0.59008 – 0.59016 in.)
Flow control valve spring length Minimum36.0 mm (1.417 in.)
*: For use with belt tension gauge
Page 84 of 349
SS0IG–02
SS–14
– SERVICE SPECIFICATIONSSTEERING
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
PS VANE PUMP (2C–T, 2C–TE and 1CD–FTV engines)
Pressure port union x Front housing6970051
Suction port union set bolt131309
Pulley cover x PS vane pump assembly3940029
PS vane pump assembly set bolt3940029
Union bolt x Pressure feed tube5252538
PS vane pump pulley set nut4344032
Idler pulley set nut3839028
Page 85 of 349
SS061–28
– SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
SS–15
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Steering wheel x Steering main shaft7879058
Front passenger airbag assembly x Instrument panel reinforcement2121015
Seatback frame set bolt2525518
Front seat installation bolt3737527
Front seat belt lap outer ancher set bolt4243031
Curtain shield airbag (infrater) x Instrument panel reinforcement9.810087 in.·lbf
Curtain Shield Airbag (deployment section) x Body55144 in.·lbf
Side and curtain shield airbag sensor assembly x Body2121015
Front seat outer belt retractor Upper bolt
Lower bolt5.0
4251
43044 in.·lbf
31
Instrument panel x Reinfocement1818413
Seatback x Body2121415
Page 88 of 349
SS0K4–02
SS–18
– SERVICE SPECIFICATIONSBODY
BODY
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
FRONT WIPER AND WASHER–––
Wiper arm x Wiper link2020515
INSTRUMENT PANEL–––
Curtain shield air bag x Body55144
Steering wheel set nut3435025
Passenger airbag assembly x Reinforcement1818513
FRONT SEAT–––
Front seat assembly x Body3737527
REAR SEAT (Sedan)–––
Seatback assembly x Body2121415
Side seatback x Body2121415
REAR SEAT (Except Sedan)–––
Side seatback x Body2121415
Seat cushion assembly x Body2121415
SEAT BELT–––
Front Seat Belt :
Shoulder anchor adjuster x Body4243031
Shoulder anchor x Body4243031
Page 90 of 349
SS050–04
SS–20
– SERVICE SPECIFICATIONSAIR CONDITIONING
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Compressor x Compressor bracket2525018
Idle pulley lock nut3940029
Compressor x Discharge hose101007
Compressor x Suction hose101007
Pressure plate x Compressor13.21359
Page 129 of 349
MX096–02
D06619
Starter
39 (400, 29)
Clutch Release
Cylinder
and Line
12 (120, 9)
4.9 (50, 43 in.·lbf)
12 (120, 9)
Control CableClip
Clip
Washer Air Flow Meter
ConnectorAir Cleaner Case
Assembly
with Air Hose
52 (530, 38)
87 (890, 64)
Engine Left
Mounting Bracket
Battery
Tray
No.1 Air Tube Assembly
Diesel Throttle Body
with No.2 Air Tube Assembly
Stay
VSV Connector for EGR
Turbo Pressure
Sensor Connector
Intake Air Temperature
Sensor Connector
Throttle Full
Switch Connector
Throttle Control
Motor Connector
Gasket
Non–reusable part
21 (214, 15)
N·m (kgf·cm, ft·lbf): Specified torque
15 (153, 11)
25 (255, 18)
25 (255, 18)
25 (255, 18)
25 (255, 18)
MX–2
– MANUAL TRANSAXLE (E251)MANUAL TRANSAXLE UNIT
MANUAL TRANSAXLE UNIT
COMPONENTS
Page 130 of 349
D06618
RH Drive Shaft
LH Drive
Shaft
216 (2,200, 159)
Lock Nut Cap
Cotter Pin Snap Ring
Front Exhaust Pipe
Engine Mounting
Center Member
LH Engine Under Cover RH Engine Under Cover
64 (650, 47)
Transaxle Case
Protector
25 (250, 18)
Back–Up Light
Switch Connector
Speed Sensor
Connector
Front Transport
HookHole Plug
Hole PlugHole Cover
64 (650, 47)
39 (400, 29)
73 (740, 54)
73 (740, 54)
52 (540, 38)
Tie Rod End
Engine Rear
Mounting Bracket
64 (650, 47)
98 (1,000, 72)
29 (300, 22)
64 (650, 47)
49 (500, 36)
127 (1,300, 94)
Ground Cable
Engine Front
Mounting Bracket
Engine Front
Mounting
Suction Pipe
N·m (kgf·cm, ft·lbf): Specified torque
Non–reusable part Gasket Gasket
8.0 (82, 71in.·lbf)
40 (408, 30)
x 10Bolt with Spring
20 (204, 15)
46 (470, 34)
62 (630, 46)
48 (490, 35)
40 (408, 30)
87 (890, 64)
64 (650, 47)
x 10
– MANUAL TRANSAXLE (E251)MANUAL TRANSAXLE UNIT
MX–3
