1999 TOYOTA AVENSIS brake sensor

IN–36
– INTRODUCTIONTERMS
PKB
Parking Brake
PPSProgressive Power Steering
PSPower Steering
PTOPower Take–Off
RAMRandom Access Memory
R/BRelay Block
RBSRecirculating Ball Type Steering
R/FReinforcement
RFSRigid Front Suspension
RHRight–Hand
RHDRight–Hand Drive
RLYRelay
ROMRead Only Memory
RrRear
RRRear–Engine Rear–Wheel Drive
RRSRigid Rear Suspension
RWDRear–Wheel Drive
SDNSedan
SENSensor
SICSStarting Injection Control System
SPECSpecification
SRSSupplemental Restraint System
SSMSpecial Service Materials
SSTSpecial Service Tools
STDStandard
SWSwitch
SYSSystem
T/ATransaxle
TACHTachometer
TDCTop Dead Center
TEMP.Temperature
TEMSTOYOTA Electronic Modulated Suspension
TFTToyota Free–Tronic
T/MTransmission
TMCTOYOTA Motor Corporation
TRCTraction Control System
U/DUnderdrive
VENTVentilator
VINVehicle Identification Number
VSCVehicle Skid Control Vehicle Stability Control
VSVVacuum Switching Valve
w/With
WGNWagon
W/HWire Harness
w/oWithout
1stFirst

SA10A–02
FA1535
SST
F02688
F02721
F02724
– SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA–3
REMOVAL
NOTICE:
The hub bearing could be damaged if it is subjected
to the vehicle weight, such as when moving the ve-
hicle with the drive shaft removed.
Therefore, if it is absolutely necessary to place the ve-
hicle weight on the hub bearing, first support it with
the SST.
SST 09608–16042 (09608–02021, 09608–02041)
w/ ABS:
After disconnecting the drive shaft from the axle hub,
work carefully so as not to damage the ABS speed
sensor rotor serration on the drive shaft.
1. REMOVE FRONT WHEEL
2. DRAIN OUT GEAR OIL
3. w/ ABS:
REMOVE BOLT AND ABS SPEED SENSOR
4. REMOVE DRIVE SHAFT LOCK NUT
(a) Remove the cotter pin and lock cap.
(b) While applying the brakes, remove the nut.
5. DISCONNECT TIE ROD END FROM STEERING
KNUCKLE (See Pub. No. RM599E on page SA–11)
6. DISCONNECT LOWER BALL JOINT FROM LOWER
SUSPENSION ARM (See Pub. No. RM599E on page
SA–11)
7. DISCONNECT DRIVE SHAFT FROM AXLE HUB
(a) Using a plastic hammer, disconnect the drive shaft from
the axle hub.
NOTICE:
Cover the drive shaft boot and ABS speed sensor rotor with
cloth to protect it from being damaged.
(b) Push the front axle hub toward the outside of the vehicle
to separate the drive shaft from the axle hub.
8. REMOVE DRIVE SHAFTS
(a) RH drive shaft:
Remove the 2 bolts and pull out the drive shaft together
with the center bearing bracket.

SA02Z–03
SA–10
– SUSPENSION AND AXLEFRONT DRIVE SHAFT
INSTALLATION
1. LH drive shaft:
INSTALL DRIVE SHAFT TO TRANSAXLE
(a) Install a new snap ring to the inboard joint shaft.
(b) Coat the gear oil to the inboard joint shaft and differential case sliding surface.
(c) Set the snap ring with opening side facing downward.
(d) Using a brass bar and hammer, install the drive shaft.
NOTICE:
Be careful not to damage the dust cover of the drive shaft and oil seal lip of the transaxle.
HINT:
Whether the inboard joint shaft is in contact with the pinion shaft or not can be known from the sound or feel-
ing when driving it in.
(e) Check that there is 2 – 3 mm (0.08 – 0.12 in.) of play in the axial direction.
(f) Check that the drive shaft cannot be removed by hand.
2. RH drive shaft:
INSTALL DRIVE SHAFT TO TRANSAXLE
(a) Coat the gear oil to the inboard joint shaft and differential case sliding surface.
(b) Install the drive shaft with the center bearing bracket.
NOTICE:
Be careful not to damage the dust cover of the drive shaft and oil seal lip of the transaxle.
(c) Install the 2 bolts.
Torque: 64 N·m (650 kgf·cm, 47 ft·lbf)
3. CONNECT DRIVE SHAFT TO AXLE HUB
NOTICE:
Be careful not to damage the boot and ABS speed sensor rotor.
4. CONNECT LOWER SUSPENSION ARM TO LOWER BALL JOINT
Torque: 127 N·m (1,300 kgf·cm, 94 ft·lbf)
5. CONNECT TIE ROD END TO STEERING KNUCKLE
(a) Connect the tie rod end to the steering knuckle.
(b) Install the nut and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60.
Torque: 49 N·m (500 kgf·cm, 36 ft·lbf)
6. INSTALL DRIVE SHAFT LOCK NUT
(a) While applying brakes, install the nut.
Torque: 216 N·m (2,200 kgf·cm, 159 ft·lbf)
(b) Install the lock cap and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60.
7. w/ABS:
INSTALL ABS SPEED SENSOR AND BOLT
Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)
8. FILL AND CHECK GEAR OIL (See page MX–4)
9. INSTALL FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
10. CHECK FRONT WHEEL ALIGNMENT (See Pub. No. RM599E on page SA–4)
11. CHECK ABS SPEED SENSOR SIGNAL (See Pub. No. RM599E on page DI–115)

No.
AGround (Power)
Tacho Pick–UP Sensor
EFI ECU (3S–FE, 2C–TE Engine)
EGR (2C–T Engine)
Vehicle Speed Sensor
EFI ECU
Water Temperature Sender Gauge (2C–T Engine)
Ground (Engine)
Ground
Outside Temperature Sender Gauge
Ground (Fuel)
Fuel Sender Gauge
Ground (Power)
Ground (Speed)
Turn Signal Switch (Right)
Other Parts
Oil Level Warning Switch
O/D OFF Switch
ECT ECU (Gasoline Engine)
Fuel Filter Warning Switch (Diesel Engine)
Glow Plug Timer (Diesel Engine)
EFI ECU (Gasoline Engine)
ECT Pattern Select Switch
ABS ECU
Rear Fog Light Switch 1
3
5
6
7
8
9
10
11
12
14
15
17
18
19
21
22
23
24
25
26Wire Harness Side
1
2
3
4
5
6
7
9
11
13
14
15
16
17
18
19
20
22
24
26Turn Signal Switch (Left)
H–LP Fuse
Front Fog Light Switch
Alternator L Terminal
Brake Fluid Level Warning Switch
Parking Brake Switch
ECU+B Fuse
Taillight Relay
GAUGE Fuse
Ground (Signal)
DOOR Fuse
EFI ECU (Gasoline Engine)
EGR ECU (Diesel Engine)
Headlight Dimmer Switch
Low Oil Pressure Warning Switch
IGN Fuse
Door Courtesy Switch
Airbag ECU
Taillight Relay
GAUGE Fuse
Ground (Signal)
DOOR Fuse
B
– BODY ELECTRICALCOMBINATION METER
BE–5

ID–2ALPHABETICAL INDEX (A – S)
A
Page
ABBREVIATIONS USED IN THIS MANUAL
(TERMS) IN–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CONDITIONING (PREPARATION) PP–22. . . . . . . . . . . . .
AIR CONDITIONING
(SERVICE SPECIFICATIONS) SS–19. . . . . . . . . . . . . . . . . .
B
BODY (PREPARATION) PP–20. . . . . . . . . . . . . . . . . . . . . . . . . .
BODY (SERVICE SPECIFICATIONS) SS–18. . . . . . . . . . . . . . .
BODY ELECTRICAL (PREPARATION) PP–19. . . . . . . . . . . . . .
BODY ELECTRICAL
(SERVICE SPECIFICATIONS) SS–16. . . . . . . . . . . . . . . . . .
BRAKE (PREPARATION) PP–11. . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE (SERVICE SPECIFICATIONS) SS–11. . . . . . . . . . . . . .
BRAKE PEDAL BR–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C
CIRCUIT INSPECTION
(SUPPLEMENTAL RESTRAINT SYSTEM)
(DIAGNOSTICS) DI–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP BO–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION METER BE–2. . . . . . . . . . . . . . . . . . . . . . . . . .
COMBUSTION TYPE POWER HEATER AC–9. . . . . . . . . . . .
COMPRESSOR AND MAGNETIC CLUTCH
(1CD–FTV) AC–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONDENSER FAN (1CD–FTV) AC–30. . . . . . . . . . . . . . . . . . . .
CURTAIN SHIELD AIRBAG ASSEMBLY RS–20. . . . . . . . . . . .
D
DIAGNOSTIC TROUBLE CODE CHART
(SUPPLEMENTAL RESTRAINT SYSTEM)
(DIAGNOSTICS) DI–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIFFERENTIAL CASE (E251) MX–41. . . . . . . . . . . . . . . . . . . . .
DRIVE BELT SR–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE BELT (1CD–FTV) AC–1. . . . . . . . . . . . . . . . . . . . . . . . .
E
ELECTRICAL TYPE POWER HEATER AC–23. . . . . . . . . . . . .
F
FOG LIGHT SYSTEM BE–1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOR ALL OF VEHICLES IN–9. . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT DRIVE SHAFT SA–1. . . . . . . . . . . . . . . . . . . . . . . . . . .
G
GENERAL INFORMATION
(HOW TO TROUBLESHOOT ECU
CONTROLLED SYSTEMS) IN–18. . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION
(HOW TO USE THIS MANUAL) IN–1. . . . . . . . . . . . . . . . .
GENERAL INFORMATION
(REPAIR INSTRUCTIONS) IN–4. . . . . . . . . . . . . . . . . . . . .
H
HOW TO PROCEED WITH TROUBLESHOOTING
(HOW TO TROUBLESHOOT ECU
CONTROLLED SYSTEMS) IN–19. . . . . . . . . . . . . . . . . . . . . Page
HOW TO TROUBLESHOOT ECU
CONTROLLED SYSTEMS IN–18. . . . . . . . . . . . . . . . . . . . . .
HOW TO USE THE DIAGNOSTIC CHART AND
INSPECTION PROCEDURE
(HOW TO TROUBLESHOOT ECU
CONTROLLED SYSTEMS) IN–29. . . . . . . . . . . . . . . . . . . . .
HOW TO USE THIS MANUAL IN–1. . . . . . . . . . . . . . . . . . . . .
I
IDENTIFICATION INFORMATION IN–3. . . . . . . . . . . . . . . . . .
INPUT SHAFT (E251) MX–23. . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT PANEL BO–13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
M
MANIFOLD GAUGE SET (1CD–FTV) AC–4. . . . . . . . . . . . . . .
MANUAL TRANSAXLE (E251)
(PREPARATION) PP–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MANUAL TRANSAXLE (E251)
(SERVICE SPECIFICATIONS) SS–4. . . . . . . . . . . . . . . . . .
MANUAL TRANSAXLE ASSEMBLY (E251) MX–9. . . . . . . . . .
MANUAL TRANSAXLE UNIT (E251) MX–2. . . . . . . . . . . . . . . .
O
OIL PUMP (E251) MX–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OUTPUT SHAFT (E251) MX–30. . . . . . . . . . . . . . . . . . . . . . . . . .
P
PARTS LOCATION
(SUPPLEMENTAL RESTRAINT SYSTEM)
(DIAGNOSTICS) DI–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER STEERING FLUID SR–3. . . . . . . . . . . . . . . . . . . . . . .
POWER STEERING VANE PUMP
(2C–T, 2C–TE, 1CD–FTV) SR–6. . . . . . . . . . . . . . . . . . . . . .
PRE–CHECK
(SUPPLEMENTAL RESTRAINT SYSTEM)
(DIAGNOSTICS) DI–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRECAUTION (FOR ALL OF VEHICLES) IN–9. . . . . . . . . . .
R
REFRIGERANT LINE AC–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
RELAY (1CD–FTV) AC–29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPAIR INSTRUCTIONS IN–4. . . . . . . . . . . . . . . . . . . . . . . . .
ROOF HEADLINING (Liftback) BO–27. . . . . . . . . . . . . . . . . . . . .
ROOF HEADLINING (Sedan) BO–22. . . . . . . . . . . . . . . . . . . . . .
ROOF HEADLINING (Wagon) BO–32. . . . . . . . . . . . . . . . . . . . .
S
SHIFT AND SELECT LEVER SHAFT (E251) MX–40. . . . . . . . .
SHIFT LEVER AND CONTROL CABLE (E251) MX–48. . . . . . .
SIDE AIRBAG ASSEMBLY RS–9. . . . . . . . . . . . . . . . . . . . . . . .
SIDE AND CURTAIN SHIELD AIRBAG SENSOR
ASSEMBLY RS–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLIDING ROOF BO–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS AIRBAG RS–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STANDARD BOLT (SERVICE SPECIFICATIONS) SS–1. . . .
STEERING (PREPARATION) PP–12. . . . . . . . . . . . . . . . . . . . . .
STEERING (SERVICE SPECIFICATIONS) SS–13. . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM
(DIAGNOSTICS) DI–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM
(PREPARATION) PP–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .