3) Depth of segment mold
Check the depth of segment mold.
Depth of segment mold:
0.6 mm (0.024 in)
Limit
0.2 mm (0.008 in)
G6M0039
4) Armature short-circuit test
Check armature for short-circuit by placing it on
growler tester. Hold a hacksaw blade against
armature core while slowly rotating armature. A
short-circuited armature will cause the blade to
vibrate and to be attracted to core. If the hacksaw
blade is attracted or vibrates, the armature, which
is short-circuited, must be replaced or repaired.
G6M0040
5) Armature ground test
Using circuit tester, touch one probe to the com-
mutator segment and the other to shaft. There
should be no continuity. If there is a continuity,
armature is grounded.
Replace armature if it is grounded.
G6M0041
2. YOKE
Make sure pole is set in position.
B6M0435
3. OVERRUNNING CLUTCH
Inspect teeth of pinion for wear and damage.
Replace if it is damaged. Rotate pinion in direction
of rotation (clockwise). It should rotate smoothly.
But in opposite direction, it should be locked.
CAUTION:
Do not clean overrunning clutch with oil to pre-
vent grease from flowing out.
B6M0436
12
6-1[W1D2]SERVICE PROCEDURE
1. Starter
16. Horn and Cigarette Lighter
A: REMOVAL AND INSTALLATION
1. HORN
1) Open the engine hood.
2) Disconnect connector of horn.
3) Remove the horn.
4) Installation is in the reverse order of removal.
Tightening torque:
18
±5 N´m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
CAUTION:
After installing horn, connect connector, fit
firmly wiring harness to prevent from discon-
necting due to vibration.
B6M0349
2. HORN SWITCH (HORN PAD)
1) Remove screw which secures horn switch
(steering pad) to the base of steering wheel.
B6M0124
2) Remove horn switch (steering pad) from steer-
ing wheel while disconnecting connector.
3) Installation is in the reverse order of removal.
3. CIGARETTE LIGHTER
1) Remove center panel from instrument panel.
2) Disconnect connector from cigarette lighter.
3) Turn illumination socket 45É counterclockwise
and remove it.4) Loosen nut, and then remove cigarette lighter
body.
B6M0350A
5) Installation is in the reverse order of removal.
CAUTION:
IAlign socket with cutout portion of instru-
ment panel during installation.
IIn case of replacing cigarette lighter, use
genuine part only and always replace both plug
and socket combination.
B: INSPECTION
1. HORN SWITCH
Ensure that horn switch is free from the following
defects:
(1) Burned or shorted contacts
(2) Broken or weak spring
(3) Damaged harness
(4) Worn or corroded mating surface of horn plate
2. HORN RELAY
Check continuity between terminals as indicated in
table, when connecting the battery to terminals No.
1 and No. 2.
When current flows. Between termi-
nals No. 2 and
No. 3Continuity
exists.
When current does not
flow.Between termi-
nals No. 2 and
No. 3Continuity does
not exist.
Between termi-
nals No. 1 and
No. 2Continuity
exists.
B6M0126A
30
6-2[W16A1]SERVICE PROCEDURE
16. Horn and Cigarette Lighter
