Page 625 of 3115

Component to be alignedSection of repair manual for
relevant model
Front WheelsSuspension and Axle (SA) section
Rear WheelsSuspension and Axle (SA) section
Plopeller ShaftPropeller Shaft (PR) section
AIRBAG SENSOR ASSEMBLY
Never reuse the airbag sensor assembly involved in a collision when the SRS has deployed.
The connectors to the airbag sensor assembly should be connected or disconnected with the sensor
mounted on the floor. If the connectors are connected or disconnected while the airbag sensor as-
sembly is not mounted to the floor, it could cause undesired ignition of the supplemental restraint sys-
tem.
Work must be started after 90 seconds from the time the ignition switch is turned to the ºLOCKº posi-
tion and the negative (-) terminal cable is disconnected from the battery, even if only loosening the
set bolts of the airbag sensor assembly.
WIRE HARNESS AND CONNECTOR
The SRS wire harness is integrated with the cowl wire harness assembly and floor wire harness as-
sembly. The wires for the SRS wire harness are encased in a yellow corrugated tube. All the connec-
tors for the system are also a standard yellow color. If the SRS wire harness becomes disconnected
or the connector becomes broken due to an accident, etc., repair or replace it as shown on page.
2. BRAKE SYSTEM
The brake system is one of the most important safety components. Always follow the directions and
notes given in section BR of the repair manual for the relevant model year when handling brake sys-
tem parts.
NOTICE: When repairing the brake master cylinder or TRAC system, bleed the air out of the TRAC
system.
3. DRIVE TRAIN AND CHASSIS
The drive train and chassis are components that can have great effects on the running performance
and vibration resistance of the vehicle. After installing components in the sections listed in the table
below, perform alignments to ensure correct mounting angles and dimensions. Particularly accurate
repair of the body must also be done to ensure correct alignment.
HINT: Correct procedures and special tools are required for alignment. Always follow the directions
given in the repair manual for the relevant model during alignment and section Dl of this manual.
4. COMPONENTS ADJACENT TO THE BODY PANELS
Various types of component parts are mounted directly on or adjacently to the body panels. Strictly ob-
serve the following precautions to prevent damaging these components and the body panels during
handling.
Before repairing the body panels, remove their components or apply protective covers over the com-
ponents.
Before prying components off using a screwdriver or a scraper, etc., attach protective tape to the tool
tip or blade to prevent damaging the components and the body paint.
Before removing components from the outer surface of the body, attach protective tape to the body
to ensure no damage to painted areas.
HINT: Apply touch-up paint to any damaged paint surfaces.
Before drilling or cutting sections, make sure that there are no wires, etc. on the reverse side.
INTRODUCTIONIN-8
Page 2603 of 3115

SS0OJ-10
SS-30
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
170 Author: Date:
2004 LAND CRUISER (RM1071U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire
inflation
pressure
Tire size
P275/70R16 Front
Rear
200 kPa (2.0 kgf/cm2, 29 psi)*220 kPa (2.2 kgf/cm2, 32 psi)
220 kPa (2.2 kgf/cm2, 32 psi)*240 kPa (2.4 kgf/cm2, 35 psi)
Vehicle height
Front A - B
Rear C - D
71 mm (2.795 in.)
51 mm (2.008 in.)
Camber
Right-left error0°05' ± 45' (0.08° ± 0.75°)
30' (0.5°) or less
Fthl
Caster
Right-left error2°30' ± 45' (2.5° ± 0.75°)
30' (0.5°) or less
Front wheel
alignmentSteering axis inclination
Right-left error12°10' ± 45' (12.17° ± 0.75°)
30' (0.5°) or less
Toe-in (total)
Rack end length difference0°06' ± 12' (0.1° ± 0.2°, 1 ± 2 mm, 0.04 ± 0.08 in.)
3.0 mm (0.118 in.) or less
Wheel angle Inside wheel
Outside wheel: Reference36°42' (33°42' - 36°42')
36.7° (33.7° - 36.7°)
32°36'
32.6°
Front axle hub preload (at starting)42 - 67 N (4.3 - 6.8 kgf, 9.5 - 15.0 lbf)
Front axleSnap ring thickness
1.8 mm (0.0709 in.)
2.0 mm (0.0787 in.)
2.2 mm (0.0866 in.)
2.4 mm (0.0945 in.)
2.6 mm (0.1024 in.)
2.8 mm (0.1102 in.)
Front drive shaftFront drive shaft length573.9 ± 5.0 mm (22.594 ± 0.197 in.)
Ft iUpper suspension arm ball joint turning torque1.0 - 4.4 N´m (10 - 45 kgf´cm, 8.9 - 39 in.´lbf)Front suspensionLower suspension arm ball joint turning torque0.29 - 2.94 N´m (3 - 30 kgf´cm, 2.6 - 26 in.´lbf)
Bearing backlash Max.0.6 mm (0.024 in.)
RlhftAxle shaft deviation Max.0.05 mm (0.0020 in.)Rear axle shaftAxle shaft runout Max.2.0 mm (0.079 in.)
Axle shaft flange runoutMax.0.05 mm (0.0020 in.)
*: Trailer towing
A: Ground clearance of spindle center
B: Ground clearance of lower suspension arm front bolt center
C: Ground clearance of rear axle shaft center
D: Ground clearance of lower control arm front bushing center
Page 2828 of 3115
SR-66
- STEERINGPOWER STEERING GEAR
2275 Author: Date:
2004 LAND CRUISER (RM1071U)
10. INSTALL NO. 1 ENGINE UNDER COVER
Tighten the 7 bolts.
11. POSITION FRONT WHEELS FACING STRAIGHT
AHEAD
HINT:
Do it with the front of the vehicle jacked up.
12. CENTER SPIRAL CABLE (See page SR-24)
13. INSTALL STEERING WHEEL
(a) Align the matchmarks on the wheel and steering column
main shaft.
(b) Temporarily tighten the wheel set nut.
(c) Connect the connector.
14. BLEED POWER STEERING SYSTEM (See page
SR-4)
15. CHECK STEERING WHEEL CENTER POINT
16. TORQUE STEERING WHEEL SET NUT
Torque: 50 N´m (510 kgf´cm, 37 ft´lbf)
17. INSTALL STEERING WHEEL PAD (See page SR-24)
18. CHECK FRONT WHEEL ALIGNMENT (See page
SA-6)
19. PERFORM ZERO POINT CALIBRATION OF YAW RATE
AND DECELERATION SENSORS (See page DI-505)
Page 2864 of 3115

SR0LV-03
SR-2
- STEERINGTROUBLESHOOTING
2211 Author: Date:
2004 LAND CRUISER (RM1071U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in the order shown. If necessary, repair or replace these parts.
SymptomSuspect AreaSee page
Hard steering
3. Tires (Improperly inflated)
4. Power steering fluid level (Low)
5. Drive belt (Loose)
6. Front wheel alignment (Incorrect)
7. Steering system joints (Worn)
8. Suspension arm ball joints (Worn)
9. Steering column (Binding)
10.Power steering gearSA-4
SR-5
-
SA-6
-
SA-71
SA-76
-
SR-48
Poor return
1. Tires (Improperly inflated)
2. Front wheel alignment (Incorrect)
3. Steering column (Binding)
4. Power steering gearSA-4
SA-6
-
SR-48
Excessive play
1. Steering system joints (Worn)
2. Suspension arm ball joints (Worn)
3. Intermediate shaft, Universal joint, Sliding yoke (Worn)
4. Front wheel bearing (Worn)
5. Power steering gear-
SA-71
SA-76
-
SA-1 1
SR-48
Abnormal noise
1. Power steering fluid level (Low)
2. Steering system joints (Worn)
3. Power steering gearSR-5
-
SR-48
HINT:
When the problem occurs on the power tilt and telescopic steering system, refer to the DI section
(See page DI-656).
Page 2939 of 3115
SA158-02
- SUSPENSION AND AXLEFRONT LOWER SUSPENSION ARM
SA-79
2029 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page SA-75).
HINT:
After installation, check the front wheel alignment (See page SA-6).
Page 2957 of 3115
SA153-02
- SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM
SA-73
2023 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page SA-70).
HINT:
After installation, check the front wheel alignment (See page SA-6).
Page 2960 of 3115

F05219
Front:
Rear:A
B
C
DSA142-03
Z03382
SA-6
- SUSPENSION AND AXLEFRONT WHEEL ALIGNMENT
1956 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT WHEEL ALIGNMENT
INSPECTION
1. MEASURE VEHICLE HEIGHT
Vehicle height:
FrontA - B: 71 mm (2.795 in.)
RearC - D: 51 mm (2.008 in.)
Measuring points:
A: Ground clearance of spindle center
B: Ground clearance of lower suspension arm front bolt center
C: Ground clearance of rear axle shaft center
D: Ground clearance of lower control arm front bolt center
NOTICE:
Before inspecting the wheel alignment, adjust the vehicle
height to the specified value.
If the vehicle height is not the specified value, try to adjust it by
pushing down on or lifting the body.
2. INSTALL CAMBER-CASTER-KINGPIN GAUGE OR
POSITION VEHICLE ON WHEEL ALIGNMENT TES-
TER
Follow the specific instructions of the equipment manufacturer.
3. INSPECT CAMBER, CASTER AND STEERING AXIS
INCLINATION
Camber, caster and steering axis inclination:
Camber
Right-left error0°05' ± 45' (0.08° ± 0.75°)
30' (0.5°) or less
Caster
Right-left error2°30' ± 45' (2.5° ± 0.75°)
30' (0.5°) or less
Steering axis inclination
Right-left error12°10' ± 45' (12.17° ± 0.75°)
30' (0.5°) or less
If the steering axis inclination is not within the specified value,
after the camber and caster have been correctly adjusted, re-
check the steering knuckle and front wheel for bearing or loose-
ness.
Page 2961 of 3115
F05207
Front
Front Cam (LH)
Rear Cam (LH)
(Shorter)(Longer)Front Cam (RH)
Rear Cam (RH)
(Shorter)(Longer)(Shorter)(Longer)
(Shorter)(Longer)
- SUSPENSION AND AXLEFRONT WHEEL ALIGNMENT
SA-7
1957 Author: Date:
2004 LAND CRUISER (RM1071U)
4. ADJUST CAMBER AND CASTER
NOTICE:
After the camber has been adjusted, inspect the toe-in.
(a) Loosen the front and/or rear adjusting cam nuts.
(b) Adjust the camber and caster by front and/or rear adjust-
ing cams.
HINT:
Try to adjust the camber and caster to the center of the specified
value.