1998 TOYOTA LAND CRUISER length

MA0055
MA02T-02
- MAINTENANCEBRAKE
MA-7
55 Author
: Date
:
2004 LAND CRUISER (RM1071U)
BRAKE
INSPECTION
1. INSPECT BRAKE LINE PIPES AND HOSES
HINT:
Check in a well lighted area. Check the entire circumference
and length of the brake hoses using a mirror as required. Turn
the front wheels fully right or left before checking the front brake.
(a) Check the all brake lines and hoses for damage.
(b) Check the all brake lines and hoses for wear.
(c) Check the all brake lines and hoses for deformation.
(d) Check the all brake lines and hoses for cracks.
(e) Check the all brake lines and hoses for corrosion.
(f) Check the all brake lines and hoses for leaks.
(g) Check the all brake lines and hoses for bends.
(h) Check the all brake lines and hoses for twists.
(i) Check all clamps for tightness and connections for leak-
age.
(j) Check that the hoses and lines are clear of sharp edges,
moving parts and the exhaust system.
(k) Check that the lines installed in grommets pass through
the center of the grommets.
2. INSPECT FRONT AND REAR BRAKE PADS AND
DISCS
(FRONT PADS: See page BR-16)
(REAR PADS: See page BR-25)
(FRONT DISCS: See page BR-21)
(REAR DISCS: See page BR-30)
3. INSPECT PARKING BRAKE LININGS AND DRUMS
(See page BR-36)

PP0MS-13
PP-68
- PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
127 Author
: Date
:
2004 LAND CRUISER (RM1071U)
EQUIPMENT
Torque wrench
Bolt: Length: 35 mm (1.387 in.) Pitch: 1.0 mm (0.039 in.)
Diam.: 6.0 mm (0.236 in.)Airbag disposal
Tire Width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.)Airbag disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Inner diam.: 360 mm (14.17 in.)Airbag disposal
Plastic bagAirbag disposal

SS0OF-04
- SERVICE SPECIFICATIONSCHARGING
SS-21
161 Author
: Date
:
2004 LAND CRUISER (RM1071U)
CHARGING
SERVICE DATA
BatterySpecific gravity at 20°C (68°F)
Voltage at 20°C (68°F)1.25 - 1.29
12.5 - 12.9 V
GeneratorRated output
Rotor coil resistance at 20°C (68°F)
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12V 130A
2.3 - 2.7 W
14.2 - 14.4 mm (0.559 - 0.567 in.)
14.0 mm (0.551 in.)
10.5 mm (0.413 in.)
4.5 mm (0.177 in.)
Charging circuitWithout load STD amperage
STD voltage
With load STD amperage10 A or less
13.2 - 14.8 V
30 A or less

- SERVICE SPECIFICATIONSENGINE MECHANICAL
SS-5
145 Author
: Date
:
2004 LAND CRUISER (RM1071U) Cylinder head
Warpage Maximum
Valve seat
Refacing angle
Contacting angle
Contacting width
Valve guide bushing bore diameter STD
O/S 0.05
Cylinder head bolt thread inside diameter STD
Minimum
Protrusion heightIntake
Exhaust0.10 mm (0.039 in.)
30°, 45°, 60°
45°
1.0 - 1.4 mm (0.039 - 0.055 in.)
10.285 - 10.306 mm (0.4049 - 0.4057 in.)
10.335 - 10.356 mm (0.4069 - 0.4077 in.)
9.810 - 9.960 mm (0.3862 - 0.3921 in.)
9.70 mm (0.3819 in.)
9.2 - 9.8 mm (0.362 - 0.386 in.)
8.2 - 8.8 mm (0.323 - 0.346 in.)
Valve guide
bushingInside diameter
Outside diameter (for repair part) STD
O/S 0.055.510 - 5.530 mm (0.2169 - 0.2177 in.)
10.285 - 10.306 mm (0.4049 - 0.4057 in.)
10.335 - 10.356 mm (0.4069 - 0.4077 in.)
ValveValve overall length STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameterIntake
Exhaust
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD IN
EX
Minimum95.05 mm (3.7421 in.)
95.10 mm (3.7441 in.)
94.55 mm (3.7224 in.)
94.60 mm (3.7244 in.)
44.5°
5.470 - 5.485 mm (0.2154 - 0.2159 in.)
5.465 - 5.480 mm (0.2152 - 0.2157 in.)
0.025 - 0.060 mm (0.0010 - 0.0024 in.)
0.030 - 0.065 mm (0.0012 - 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.25 mm (0.049 in.)
1.4 mm (0.055 in.)
0.5 mm (0.020 in.)
Valve springDeviation Maximum
Free length
Installed tension at 35.0 mm (1.378 in.)2.0 mm (0.079 in.)
54.1 mm (2.130 in.)
204 - 226 N (20.8 - 23.0 kgf´cm, 45.9 - 50.7 lbf)
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum30.966 - 30.976 mm (1.2191 - 2.2195 in.)
31.000 - 31.016 mm (1.2205 - 1.2211 in.)
0.024 - 0.050 mm (0.0009 - 0.0020 in.)
0.07 mm (0.0028 in.)
CamshaftThrust clearance STD Intake
Exhaust
Maximum
Journal oil clearance STD
Maximum
Journal diameter
Circle runout
Cam lobe height STD Intake
Exhaust
Minimum Intake
Exhaust
Camshaft gear backlash STD
Maximum
Camshaft gear spring end free distance0.040 - 0.090 mm (0.0016 - 0.0035 in.)
0.040 - 0.085 mm (0.0016 - 0.0033 in.)
0.12 mm (0.0047 in.)
0.030 - 0.067 mm (0.0012 - 0.0026 in.)
0.10 mm (0.0039 in.)
26.954 - 26.970 mm (1.0612 - 1.0618 in.)
0.08 mm (0.0031 in.)
41.94 - 42.04 mm (1.6512 - 1.6551 in.)
41.96 - 42.06 mm (1.6520 - 1.6559 in.)
41.79 mm (1.6453 in.)
41.81 mm (1/6461 in.)
0.020 - 0.200 mm (0.0008 - 0.0079 in.)
0.30 mm (0.0188 in.)
18.2 - 18.8 mm (0.712 - 0.740 in.)
ManifoldWarpageMaximum Intake
Exhaust0.15 mm (0.0059 in.)
0.50 mm (0.0197 in.)

SS0OJ-10
SS-30
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
170 Author
: Date
:
2004 LAND CRUISER (RM1071U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire
inflation
pressure
Tire size
P275/70R16 Front
Rear
200 kPa (2.0 kgf/cm2, 29 psi)*220 kPa (2.2 kgf/cm2, 32 psi)
220 kPa (2.2 kgf/cm2, 32 psi)*240 kPa (2.4 kgf/cm2, 35 psi)
Vehicle height
Front A - B
Rear C - D
71 mm (2.795 in.)
51 mm (2.008 in.)
Camber
Right-left error0°05' ± 45' (0.08° ± 0.75°)
30' (0.5°) or less
Fthl
Caster
Right-left error2°30' ± 45' (2.5° ± 0.75°)
30' (0.5°) or less
Front wheel
alignmentSteering axis inclination
Right-left error12°10' ± 45' (12.17° ± 0.75°)
30' (0.5°) or less
Toe-in (total)
Rack end length difference0°06' ± 12' (0.1° ± 0.2°, 1 ± 2 mm, 0.04 ± 0.08 in.)
3.0 mm (0.118 in.) or less
Wheel angle Inside wheel
Outside wheel: Reference36°42' (33°42' - 36°42')
36.7° (33.7° - 36.7°)
32°36'
32.6°
Front axle hub preload (at starting)42 - 67 N (4.3 - 6.8 kgf, 9.5 - 15.0 lbf)
Front axleSnap ring thickness
1.8 mm (0.0709 in.)
2.0 mm (0.0787 in.)
2.2 mm (0.0866 in.)
2.4 mm (0.0945 in.)
2.6 mm (0.1024 in.)
2.8 mm (0.1102 in.)
Front drive shaftFront drive shaft length573.9 ± 5.0 mm (22.594 ± 0.197 in.)
Ft iUpper suspension arm ball joint turning torque1.0 - 4.4 N´m (10 - 45 kgf´cm, 8.9 - 39 in.´lbf)Front suspensionLower suspension arm ball joint turning torque0.29 - 2.94 N´m (3 - 30 kgf´cm, 2.6 - 26 in.´lbf)
Bearing backlash Max.0.6 mm (0.024 in.)
RlhftAxle shaft deviation Max.0.05 mm (0.0020 in.)Rear axle shaftAxle shaft runout Max.2.0 mm (0.079 in.)
Axle shaft flange runoutMax.0.05 mm (0.0020 in.)
*: Trailer towing
A: Ground clearance of spindle center
B: Ground clearance of lower suspension arm front bolt center
C: Ground clearance of rear axle shaft center
D: Ground clearance of lower control arm front bushing center

- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-37
177 Author
: Date
:
2004 LAND CRUISER (RM1071U)
Companion flange vertical runoutMax.0.10 mm (0.0039 in.)
Companion flange lateral runoutMax.0.10 mm (0.0039 in.)
Drive pinion preload (at starting) New bearing
Reused bearing1.3 - 1.8 N´m (13 - 19 kgf´cm, 11.5 - 15.9 in.´lbf)
0.64 - 0.92 N´m (6.5 - 9.4 kgf´cm, 5.7 - 8.1 in.´lbf)
Total preload (at starting)Drive pinion preload plus
0.38 - 0.63 N´m (3.9 - 6.5 kgf´cm, 3.3 - 5.6 in.´lbf)
Ring gear runout Max.0.05 mm (0.0020 in.)
Ring gear backlash0.13 - 0.18 mm (0.0051 - 0.0071 in.)
Side gear backlash0.02 - 0.15 mm (0.0008 - 0.0059 in.)
Differential case runout Max.0.04 mm (0.0016 in.)
Side gear thrust washer thickness (Reference)1.97 - 2.06 mm (0.0776 - 0.0811 in.)
Clutch plate thickness (Reference)1.97 - 2.03 mm (0.0776 - 0.0799 in.)
Compression spring free length (Reference)32.8 mm (1.291 in.)
Rear differential front oil seal drive in depth0.5 mm (0.020 in.)
Rear differential
(w/ LSD)
Adjusting shim thickness Mark
A
B
C
D
0.20 mm (0.0079 in.)
0.25 mm (0.0098 in.)
0.30 mm (0.0118 in.)
0.35 mm (0.0138 in.)
(w/ LSD)
Tooth contact pattern adjusting washer thickness
1.050 mm (0.04134 in.)
1.075 mm (0.04232 in.)
1.100 mm (0.04331 in.)
1.125 mm (0.04429 in.)
1.150 mm (0.04528 in.)
1.175 mm (0.04626 in.)
1.200 mm (0.04724 in.)
1.225 mm (0.04823 in.)
1.250 mm (0.04921 in.)
1.275 mm (0.05020 in.)
1.300 mm (0.05118 in.)
1.325 mm (0.05217 in.)
1.350 mm (0.05315 in.)
1.375 mm (0.05413 in.)
1.400 mm (0.05512 in.)
1.425 mm (0.05610 in.)
1.450 mm (0.05709 in.)
1.475 mm (0.05807 in.)
1.500 mm (0.05906 in.)
1.525 mm (0.06004 in.)
1.550 mm (0.06102 in.)

SS0OH-05
SS-42
- SERVICE SPECIFICATIONSSTEERING
182 Author
: Date
:
2004 LAND CRUISER (RM1071U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Oil level rise MaximumBelow 5 mm (0.20 in.)
Oil pressure at idle speed with valve closed Minimum10,000 kPa (102 kgf/cm2, 1,451 psi)
STEERING WHEEL
Steering wheel freeplayMaximum40 mm (1.58 in.)
Steering effort at idle speedMaximum4.9 N´m (50 kgf´cm, 43 in.´lbf)
PS VANE PUMP
Pump shaft and front housing bushing oil clearance STD0.021 - 0.043 mm (0.00083 - 0.00169 in.)
Maximum0.070 mm (0.00276 in.)
Pump shaft and rear housing bushing oil clearance STD0.020 - 0.077 mm (0.00079 - 0.00303 in.)
Maximum0.080 mm (0.00315 in.)
Vane plate thickness Minimum1.405 mm (0.0531 in.)
Vane plate and pump rotor groove clearanceMaximum0.03 mm (0.0012 in.)
Flow control valve spring length Minimum31.3 mm (1.2323 in.)
Pump rotating torqueMaximum0.28 N´m (2.8 kgf´cm, 2.4 in.´lbf) or less
PS GEAR
Steering rack runout Maximum0.03 mm (0.0118 in.)
Total preload Center area1.8 - 2.2 N´m (18.4 - 22.4 kgf´cm, 16.0 - 19.5 in.´lbf)
End area1.3 - 1.7 N´m (13.3 - 17.3 kgf´cm, 11.5 - 15.0 in.´lbf)

SS0OD-01
- SERVICE SPECIFICATIONSSTARTING
SS-19
159 Author
: Date
:
2004 LAND CRUISER (RM1071U)
STARTING
SERVICE DATA
StarterRated voltage and output power
No-load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Field frame
Shunt coil resistance at 20°C (68°F)
Magnetic switch
Contact plate for wear Maximum12 V 2.0 kW
100 A or less at 11.5 V
2,500 rpm or less
15.0 mm (0.591 in.)
9.0 mm (0.354 in.)
21.5 - 27.5 N (2.2 - 2.8 kgf, 4.8 - 6.2 lbf)
12.7 N (1.3 kgf, 2.9 lbf)
35.0 mm (1.378 in.)
34.0 mm (1.339 in.)
0.7 mm (0.028 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
1.5 - 1.9 W
0.9 mm (0.035 in.)