1998 TOYOTA LAND CRUISER sensor

TR06X-02
D02690
D02862
Q07105
D02860
TR-8
- TRANSFERTRANSFER ASSEMBLY
1896 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE BREATHER HOSE
2. REMOVE VEHICLE SPEED SENSOR DRIVEN GEAR
Remove the bolt and driven gear.
3. REMOVE MOTOR ACTUATOR
Remove the 4 bolts and motor actuator.
4. REMOVE OUTPUT GEAR FROM FRONT CASE
5. REMOVE SCREW PLUG, SPRING AND BALL
(a) Using a torx socket wrench (T40), remove the screw plug.
(b) Using a magnetic finger, remove the spring and ball.
6. REMOVE TRANSFER INDICATOR SWITCH
Remove the 3 transfer indicator switches and 3 gaskets.
7. REMOVE FRONT EXTENSION HOUSING
Remove the 6 bolts and front extension housing.
HINT:
If necessary, tap the front extension housing lightly with a plas-
tic hammer.

Q07105
D02862
D02666FIPG4 mm (0.16 in.)
Q04610
D02690
TR-18
- TRANSFERTRANSFER ASSEMBLY
1906 Author
: Date
:
2004 LAND CRUISER (RM1071U)
21. INSTALL BALL, SPRING AND SCREW
(a) Install the ball and spring.
(b) Apply liquid sealer to the screw plug threads.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE
242 or equivalent
(c) Using a torx socket wrench (T40), install the screw plug.
Torque: 19 N´m (190 kgf´cm, 14 ft´lbf)
22. INSTALL OUTPUT GEAR TO FRONT CASE
HINT:
Apply gear oil to the output gear.
NOTICE:
Do not turn the output gear.
23. INSTALL MOTOR ACTUATOR
(a) Apply FIPG to the motor actuator.
FIPG:
Part No. 08826-00090, THREE BOND 1281 or
equivalent
HINT:
Set the motor actuator in differential lock condition.
(b) Install the motor actuator and 4 bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
24. INSTALL SPEED SENSOR DRIVE GEAR
Install the driven gear and bolt.
Torque: 11 N´m (115 kgf´cm, 8 ft´lbf)
25. INSTALL BREATHER HOSE

TR066-02
D02887
Transfer Indicator Switch
Connector
(Neutral Switch)
Transfer Indicator
Switch Connector
(Center Diff. Lock)Transfer Indicator Switch Connector
(Low Switch)
Motor Actuator Connector
No. 1 Vehicle Speed Sensor Connector Rear Propeller Shaft
Breather Hose
Transfer
Ground Cable
106 (1,080, 78)
69 (700, 51)
69 (700, 51)
Clip
Plate Washer
Wave Washer
Transfer Shift Lever Rod
AssemblyBushing
69 (700, 51)
69 (700, 51)
Transfer Case Protector
: Specified torque
N´m (kgf´cm, ft´lbf)Front Propeller ShaftCrossmember
50 (510, 37)
50 (510, 37)
74 (750, 54)
50 (510, 37)
28 (290, 21)
106 (1,080, 78)
106 (1,080, 78)
106 (1,080, 78)
80 (820, 59)
80 (820, 59)
80 (820, 59)
80 (820, 59)
- TRANSFERTRANSFER UNIT
TR-3
1891 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TRANSFER UNIT
COMPONENTS

Q09804
5 mm (0.20 in.)
or More
Hose
ClipPipe
D02643
- TRANSFERTRANSFER UNIT
TR-5
1893 Author
: Date
:
2004 LAND CRUISER (RM1071U)
8. DISCONNECT BREATHER HOSE
HINT:
At the time of installation, assemble the clip to the position
shown in the illustration.
9. DISCONNECT NO. 1 VEHICLE SPEED SENSOR, 3
TRANSFER INDICATOR SWITCH AND MOTOR AC-
TUATOR CONNECTORS
10. JACK UP TRANSFER SLIGHTLY
Using a transmission jack, support the transfer.
11. REMOVE TRANSFER FROM TRANSMISSION
(a) Disconnect the wire harness from the transfer.
(b) Remove the 6 transfer adaptor rear mounting bolts.
Torque: 69 N´m (700 kgf´cm, 51 ft´lbf)
(c) Pull out the transfer down and toward the rear.