Page 2967 of 3115

SA15E-02
F05100
F05101
F05102
F05103
SST
F05104
SA-86
- SUSPENSION AND AXLEREAR AXLE SHAFT
2036 Author: Date:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE BEARING RETAINER (DIFFERENTIAL SIDE)
AND ABS SPEED SENSOR ROTOR
(a) Attach 4 nuts to the serration bolts and using a hammer,
remove the serration bolts from the backing plate.
NOTICE:
Do not reuse the nuts previously removed from the vehicle.
(b) Grind the retainer and sensor rotor surfaces using a grind-
er, then pry them out with a chisel and hammer.
2. REMOVE SNAP RING FROM AXLE SHAFT
Using a snap ring expander, remove the snap ring.
3. REMOVE AXLE SHAFT FROM BACKING PLATE
(a) Attach 4 washers and nut to the serration bolts, then
torque the nuts to install the serration bolts to the backing
plate.
(b) Remove the 4 nuts and washers from the serration bolts.
(c) Position SST on the backing plate with the 4 nuts.
SST 09521-2501 1, 09521-25021
(d) Using a press, remove the axle shaft, bearing retainer
and plate washer from the backing plate.
(e) Remove the SST.
SST 09521-2501 1, 09521-25021
4. REMOVE OIL DEFLECTOR
Using a brass bar and hammer, remove the 5 hub bolts, oil de-
flector and gasket.
Page 2970 of 3115
SA15I-06
SA-92
- SUSPENSION AND AXLEREAR AXLE SHAFT
2042 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page SA-84).
HINT:
After installation, fill the brake reservoir with brake fluid, bleed the brake system (See page BR-4), check
for leaks and check the ABS speed sensor signal (See page DI-505).
Page 2972 of 3115
F05114
SST
SST
- SUSPENSION AND AXLEREAR AXLE SHAFT
SA-91
2041 Author: Date:
2004 LAND CRUISER (RM1071U)
7. INSTALL ABS SPEED SENSOR ROTOR AND BEAR-
ING RETAINER
Using SST and a press, install a new ABS speed sensor rotor
and bearing retainer.
SST 09631-12090, 09950-60020 (09951-01030)
Standard length: 170.7 ± 1.0 mm (6.720 ± 0.039 in.)
Page 2982 of 3115
SA15R-1 1
SA-1 16
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
2066 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page SA-100).
HINT:
After installation, fill the differential with hypoid gear oil (See page SA-95), fill the brake reservoir with brake
fluid, bleed the brake system (See page BR-4), check for leaks and check the ABS speed sensor signal (See
page DI-505).
Page 3002 of 3115
SA15X-09
SA-138
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER (w/ Diff. Lock)
2088 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page SA-100).
AFTER INSTALLATION, FILL DIFFERENTIAL WITH HYPOID GEAR OIL (See page SA-95)
HINT:
After installation, fill the differential with hypoid gear oil (See page SA-95), fill the brake reservoir with brake
fluid, bleed the brake system (See page BR-4), check for leaks and check the ABS speed sensor signal (See
page DI-505).
Page 3025 of 3115
SA164-10
SA-162
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER (w/ LSD)
2112 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page SA-141).
HINT:
After installation, fill the differential with hypoid gear oil for LSD (See page SA-95), fill the brake reservoir
with brake fluid, bleed the brake system (See page BR-4), check for leaks and check the ABS speed sensor
signal (See page DI-505).
Page 3050 of 3115
SA16I-02
F05240
ABS Speed Sensor
Wire Harness
Lower Control Arm
N´m (kgf´cm, ft´lbf) : Specified torque
18 (185, 13)
150 (1,530, 111)
150 (1,530, 111)
150 (1,530, 111)
150 (1,530, 111)
Upper Control Arm
Heat Insulator
150 (1,530, 111)
Non-reusable part
- SUSPENSION AND AXLEREAR UPPER AND LOWER CONTROL ARM
SA-181
2131 Author: Date:
2004 LAND CRUISER (RM1071U)
REAR UPPER AND LOWER CONTROL ARM
COMPONENTS
Page 3052 of 3115
SA16J-02
F04397
F04398
SA-182
- SUSPENSION AND AXLEREAR UPPER AND LOWER CONTROL ARM
2132 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE REAR WHEEL
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
2. SUPPORT REAR AXLE HOUSING WITH JACK
3. REMOVE UPPER CONTROL ARM
(a) Disconnect the ABS speed sensor wire harness.
(b) RH side:
Remove the bolt and heat insulator.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
(c) Remove the 2 nuts, washers, bolts and upper control arm.
Torque: 150 N´m (1,530 kgf´cm, 111 ft´lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nuts.
4. REMOVE LOWER CONTROL ARM
Remove the 2 nuts, washers, bolts and lower control arm.
Torque: 150 N´m (1,530 kgf´cm, 111 ft´lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nuts.