1998 NISSAN PICK-UP warning

Precautions
lRecommended fluid is brake fluid ``DOT 3'' or ``DOT 4''.
Refer to MA section (``Fluids and Lubricants'', ``RECOM-
MENDED FLUIDS AND LUBRICANTS'').
lDo not reuse drained brake fluid.
lBe careful not to splash brake fluid on painted areas.
lWhen removing and installing clutch piping, use Tool.
lUse new brake fluid to clean or wash all parts of master
cylinder, operating cylinder and clutch damper.
lNever use mineral oils such as gasoline or kerosene. It
will ruin the rubber parts of the hydraulic system.
WARNING:
After cleaning clutch disc, wipe it with a dust collector. Do
not use compressed air.
Special Service Tools
Tool number
Tool nameDescription
ST20050010
Base plate
NT403
Inspecting diaphragm spring of clutch cover
a: 357 mm (14.06 in) dia.
b: 43 mm (1.69 in)
ST20050100
Distance piece
NT402
Inspecting diaphragm spring of clutch cover
a: 25 mm (0.98 in) dia.
b: 7.8 mm (0.307 in)
GG94310000
Flare nut torque wrench
NT406
Removing and installing each clutch piping
a: 10 mm (0.39 in)
: 16.2 Nzm (1.65 kg-m, 11.9 ft-lb)
ST20600000
Clutch aligning bar
NT405
Installing clutch cover and clutch disc
a: 16.0 mm (0.630 in) dia.
b: 22.8 mm (0.898 in) dia.
c: 55 mm (2.17 in)
ST20050240
Diaphragm spring
adjusting wrench
NT404
Adjusting unevenness of clutch cover dia-
phragm spring
a: 150 mm (5.91 in)
b: 25 mm (0.98 in)
SBR820BA
PRECAUTIONS AND PREPARATION
CL-1

Service Notice
lWhen removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
lHandle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.
lApply sealing compound where necessary when installing parts.
lWhen applying sealing compound, be careful that the sealing compound does not protrude from parts.
lWhen replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust
prevention measures.
Supplemental Restraint System (SRS) ``AIR
BAG'' (4WD models)
The Supplemental Restraint System ``AIR BAG'', used along with a seat belt, helps to reduce the risk or
severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of air bag
module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp, wiring harness
and spiral cable. Information necessary to service the system safely is included in theRS sectionof this
Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses are covered with yellow insulation either just before the
harness connectors or for the complete harness, for easy identification.
Supplemental Restraint System (SRS) ``AIR
BAG'' (2WD models)
The Supplemental Restraint System ``AIR BAG'', used along with a seat belt, helps to reduce the risk or
severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of air bag
module (located in the center of the steering wheel), diagnosis sensor unit, warning lamp, wiring harness
and spiral cable. Information necessary to service the system safely is included in theRS sectionof this
Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual.
PRECAUTIONS
BT-1

REMOVAL
After removing moldings, remove glass using piano wire or
power cutting tool and an inflatable pump bag.
WARNING:
When cutting the glass from the vehicle, always wear safety
glasses and heavy gloves to help prevent glass splinters
from entering your eyes or cutting your hands.
CAUTION:
lBe careful not to scratch the glass when removing.
lDo not set or stand the glass on its edge. Small chips
may develop into cracks.
INSTALLATION
lUse a genuine Nissan Urethane Adhesive Kit or equiva-
lent and follow the instructions furnished with it.
lWhile the urethane adhesive is curing, open a door win-
dow. This will prevent the glass from being forced out by
passenger compartment air pressure when a door is
closed.
lThe molding must be installed securely so that it is in
position and leaves no gap.
lInform the customer that the vehicle should remain sta-
tionary until the urethane adhesive has completely cured
(preferably 24 hours). Curing time varies with tempera-
ture and humidity.
WARNING:
lKeep heat and open flames away as primers and adhe-
sive are flammable.
lThe materials contained in the kit are harmful if
swallowed, and may irritate skin and eyes. Avoid contact
with the skin and eyes.
lUse in an open, well ventilated location. Avoid breathing
the vapors. They can be harmful if inhaled. If affected by
vapor inhalation, immediately move to an area with fresh
air.
lDriving the vehicle before the urethane adhesive has
completely cured may affect the performance of the
windshield in case of an accident.
CAUTION:
lDo not use an adhesive which is past its usable term.
Shelf life of this product is limited to six months after the
date of manufacture. Carefully adhere to the expiration
or manufacture date printed on the box.
lKeep primers and adhesive in a cool, dry place. Ideally,
they should be stored in a refrigerator.
lDo not leave primers or adhesive cartridge unattended
with their caps open or off.
lThe vehicle should not be driven for at least 24 hours or
until the urethane adhesive has completely cured. Cur-
ing time varies depending on temperature and humidi-
ties. The curing time will increase under higher tempera-
tures and lower humidities.
SBF034B
SBT472
SBT473
WINDSHIELD AND WINDOWS
BT-36

Commercial Service Tool
FOR KA ENGINE MODELS
Tool name Description
Fuel filler cap adapter
NT653
Checking fuel tank vacuum relief valve opening
pressure
Supplemental Restraint System (SRS) ``AIR
BAG'' (4WD models)
The Supplemental Restraint System ``AIR BAG'', used along with a seat belt, helps to reduce the risk or
severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of an air
bag module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp, wiring har-
ness and spiral cable. Information necessary to service the system safely is included in theRS sectionof
this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses are covered with yellow insulation either just before the
harness connectors or for the complete harness, for easy identification.
Supplemental Restraint System (SRS) ``AIR
BAG'' (2WD models)
The Supplemental Restraint System ``AIR BAG'', used along with a seat belt, helps to reduce the risk or
severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of an air
bag module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp, wiring har-
ness and spiral cable. Information necessary to service the system safely is included in theRS sectionof
this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS.
PRECAUTIONS AND PREPARATION
EC-4

Malfunction Indicator Lamp (MIL)
The malfunction indicator lamp is located on the instrument
panel.
1. The malfunction indicator lamp will light up when the ignition
switch is turned ON without the engine running. This is for
checking the blown lamp.
lIf the malfunction indicator lamp does not light up, see the
WARNING LAMPS AND CHIME in the EL section.
(Or see EC-173, 174.)
2. When the engine is started, the malfunction indicator lamp
should go off.
If the lamp remains on, the on board diagnostic system has
detected an engine system malfunction.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following four functions.
Diagnostic Test Mode I
1. BULB CHECK : This function checks the bulb for damage (blown, open circuit, etc.) of
the malfunction indicator lamp.
If the MIL does not come on, check MIL circuit and ECM test mode
selector. (See next page.)
2. MALFUNCTION
WARNING: This is a usual driving condition. When a malfunction is detected, the
MIL will light up to inform the driver that a malfunction has been
detected.
Diagnostic Test Mode II
3. SELF-DIAGNOSTIC
RESULTS: This function allows DTCs to be read.
4. HEATED OXYGEN
SENSOR MONITOR: This function allows the fuel mixture condition (lean or rich), monitored
by heated oxygen sensor, to be read.
MIL Flashing without DTC
If the ECM is in Diagnostic Test Mode II, the MIL may flash when the engine is running. In this case, check
ECM test mode selector following ``HOW TO SWITCH DIAGNOSTIC TEST MODES'' on next page.
How to switch the diagnostic test (function) modes and details of the above functions are described later.
(See page EC-39, 41.)
ConditionDiagnostic
Test Mode IDiagnostic
Test Mode II
Ignition switch
in ``ON'' posi-
tion
Engine
stopped
BULB CHECKSELF-DIAGNOSTIC
RESULTS
Engine
running
MALFUNCTION
WARNINGHEATED OXYGEN
SENSOR MONI-
TOR
SEF055U
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONKA
EC-38

HOW TO SWITCH DIAGNOSTIC TEST MODES (RHD models)
Turn ignition switch ``ON''. (Do not
start engine.)
cDiagnostic Test Mode I Ð BULB CHECK.
Refer to previous page.
MIL should come on.
OK
cNGCheck MIL cir-
cuit.
(See EC-174.)
OK
cNG
Repair harness
or connectors.
bYes
Check whether
ECM test mode
selector can be
turned counter-
clockwise.cNo
Repair or
replace ECM
test mode
selector.
cG
Start engine.
cDiagnostic Test
Mode I
Ð MALFUNC-
TION
WARNING.
Refer to pre-
vious page.
Data link connector for CONSULT
(Connect CHK and IGN terminals
with a suitable harness.)
MIL should go off. (Turn diagnostic test mode
selector on ECM fully clockwise.)
MIL should go off.or
OK
cNG
Check MIL circuit and data link connector
for CONSULT circuit. (See EC-174.)
OK NG
Check ECM
fail-safe.
(See EC-61.)
OKRepair harness
or connectors.OK
Wait at least 2 seconds.
b
Data link connector for CONSULT
(Disconnect the suitable harness
between CHK and IGN terminals.) (Turn diagnostic test mode
selector fully counterclockwise.)or
DIAGNOSTIC TEST MODE II
Ð SELF-DIAGNOSTIC RESULTS
VBVA
.
.
.
..
.
.
.
.
.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONKA
Malfunction Indicator Lamp (MIL) (Cont'd)
EC-41

DIAGNOSTIC TEST MODE IÐBULB CHECK
In this mode, the MALFUNCTION INDICATOR LAMP on the instrument panel should stay ON. If it remains
OFF, check the bulb. (See the WARNING LAMPS AND CHIME in the EL section. Or see EC-173, 174.)
DIAGNOSTIC TEST MODE IÐMALFUNCTION WARNING
MALFUNCTION
INDICATOR LAMPCondition
ON When the malfunction is detected (Refer to EC-1.) or the ECM's CPU is malfunctioning.
OFF No malfunction
lThese Diagnostic Trouble Code Numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC
RESULTS).
DIAGNOSTIC TEST MODE IIÐSELF-DIAGNOSTIC RESULTS
In this mode, a diagnostic trouble code is indicated by the number of blinks of the MALFUNCTION INDICA-
TOR LAMP as shown below.
Long (0.6 second) blinking indicates the number of ten digits, and short (0.3 second) blinking indicates the
number of single digits. For example, the malfunction indicator lamp blinks 4 times for about 5 seconds (0.6
sec x 8 times) and then it blinks three times for about 1 second (0.3 sec x 3 times). This indicates the DTC
``43'' and refers to the malfunction of the throttle position sensor.
In this way, all the detected malfunctions are classified by their diagnostic trouble code numbers. The DTC
``55'' refers to no malfunction. (See DIAGNOSTIC TROUBLE CODE INDEX, refer to page EC-1.)
How to erase diagnostic test mode II (Self-diagnostic results)
The diagnostic trouble code can be erased from the backup memory in the ECM when the diagnostic test
mode is changed from Diagnostic Test Mode II to Diagnostic Test Mode I. (Refer to ``HOW TO SWITCH
DIAGNOSTIC TEST MODES''.)
lIf the battery terminal is disconnected, the diagnostic trouble code will be lost from the backup
memory within 24 hours.
lBe careful not to erase the stored memory before starting trouble diagnoses.
lIf the MIL blinks or ``NATS MALFUNCTION'' is displayed
on ``SELF-DIAG RESULTS'' screen, perform self-diag-
nostic results mode with CONSULT using NATS pro-
gram card (NATS-E940). Refer to EL section.
lConfirm no self-diagnostic results of NATS is displayed
before touching ``ERASE'' in ``SELF-DIAG RESULTS''
mode with CONSULT.
lWhen replacing ECM, initialisation of NATS V2.0 system
and registration of all NATS V2.0 ignition key IDs must
be carried out with CONSULT using NATS program card
(NATS-E940).
Therefore, be sure to receive all keys from vehicle
owner.
Regarding the procedures of NATS initialisation and
NATS ignition key ID registration, refer to CONSULT
operation manual, NATS V2.0.
SEF212NA
SEF288Q
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONKA
Malfunction Indicator Lamp (MIL) (Cont'd)
EC-43

Overheat
ON BOARD DIAGNOSIS LOGIC
If the cooling fan or another component in the cooling system malfunctions, the engine coolant temperature
will rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
Diagnostic trouble
code No.Malfunction is detected when ...Check Items
(Possible Cause)
28
lEngine coolant temperature reaches an abnormally
high temperature.lCooling fan
lRadiator hose
lRadiator
lRadiator cap
lWater pump
lThermostat
For more information, refer to ``MAIN 12
CAUSES OF OVERHEATING'', EC-108.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant following the procedure in MA sec-
tion (``Changing Engine Coolant'', ``ENGINE MAINTENANCE''). Also, replace the engine oil.
lFill radiator with coolant up to specified level with a filling speed of 2 liters per minute like pour-
ing coolant by kettle. Be sure to use coolant with the proper mixture ratio. Refer to MA section
(``Anti-freeze Coolant Mixture Ratio'', ``RECOMMENDED FLUIDS AND LUBRICANTS'').
lAfter refilling coolant, run engine to ensure that no water-flow noise is emitted.
OVERALL FUNCTION CHECK
WARNING:
Never remove the radiator cap when the engine is hot. Seri-
ous burns could be caused by high pressure fluid escaping
from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by
turning it a quarter turn to allow built-up pressure to escape.
Then turn the cap all the way off.
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is
below the proper range, skip the following step and go to
``DIAGNOSTIC PROCEDURE'' on next page.
2. Confirm whether customer filled the coolant or not. If cus-
tomer filled the coolant, go to ``DIAGNOSTIC PROCEDURE''
on next page.
AEC640
TROUBLE DIAGNOSIS FOR ``OVER HEAT'' (DTC 28)KA
EC-106