GENERAL INFORMATION
SECTION
GI
CONTENTS
PRECAUTIONS......................................................... 1
Precautions for Supplemental Restraint
System (SRS) ``AIR BAG'' (4WD models)............. 1
Precautions for Supplemental Restraint
System (SRS) ``AIR BAG'' (2WD models)............. 1
Precautions for NATS ............................................ 2
General Precautions .............................................. 2
Precautions for Multiport Fuel Injection System
or ECCS Engine .................................................... 4
Precautions for Three Way Catalyst
(If so equipped) ...................................................... 4
Precautions for Engine Oils ................................... 4
Precautions for Fuel............................................... 5
Precautions for Air Conditioning ............................ 6
HOW TO USE THIS MANUAL.................................. 7
HOW TO READ WIRING DIAGRAMS...................... 9
Sample/Wiring Diagram - EXAMPL - .................... 9
Description ........................................................... 11
HOW TO CHECK TERMINAL................................. 18
How to Probe Connectors ................................... 18
How to Check Enlarged Contact Spring of
Terminal ............................................................... 19
Waterproof Connector Inspection ........................ 20
Terminal Lock Inspection ..................................... 20
HOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENT......................... 21
Work Flow ............................................................ 21HOW TO PERFORM EFFICIENT DIAGNOSIS...... 22
Incident Simulation Tests..................................... 22
Circuit Inspection ................................................. 25
HOW TO FOLLOW FLOW CHART IN
TROUBLE DIAGNOSES......................................... 31
How to Follow This Flow Chart ........................... 32
CONSULT CHECKING SYSTEM............................ 34
Function and System Application ........................ 34
Lithium Battery Replacement............................... 34
Checking Equipment ............................................ 35
Loading Procedure............................................... 36
CONSULT Data Link Connector (DLC) Circuit ... 36
IDENTIFICATION INFORMATION.......................... 37
Model Variation .................................................... 37
Identification Number ........................................... 40
Dimensions .......................................................... 44
Wheels and Tires ................................................. 46
LIFTING POINTS AND TOW TRUCK TOWING..... 47
Pantograph Jack .................................................. 47
Screw Jack........................................................... 48
Garage Jack and Safety Stand ........................... 49
2-pole Lift ............................................................. 50
Tow Truck Towing ............................................... 51
Towing Point ........................................................ 53
TIGHTENING TORQUE OF STANDARD BOLTS.. 54
SAE J1930 TERMINOLOGY LIST.......................... 55
SAE J1930 Terminology List ............................... 55
GI
lBefore jacking up the vehicle, apply wheel chocks or other
tire blocks to the wheels to prevent the vehicle from moving.
After jacking up the vehicle, support the vehicle weight with
safety stands at the points designated for proper lifting before
working on the vehicle.
These operations should be done on a level surface.
lWhen removing a heavy component such as the engine or
transaxle/transmission, be careful not to lose your balance
and drop them. Also, do not allow them to strike adjacent
parts, especially the brake tubes and master cylinder.
lBefore starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
lTo prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
lBefore servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate
covers.
Take caution that keys, buckles or buttons do not scratch
paint.
lClean all disassembled parts in the designated liquid or sol-
vent prior to inspection or assembly.
lReplace oil seals, gaskets, packings, O-rings, locking
washers, cotter pins, self-locking nuts, etc. with new ones.
lReplace inner and outer races of tapered roller bearings and
needle bearings as a set.
lArrange the disassembled parts in accordance with their
assembled locations and sequence.
lDo not touch the terminals of electrical components which
use microcomputers (such as ECMs).
Static electricity may damage internal electronic compo-
nents.
SGI231
SEF289H
SGI233
SGI234
PRECAUTIONS
General Precautions (Cont'd)
GI-3
WARNING:
lNever get under the vehicle while it is supported only by the jack. Always use safety stands to
support the frame when you have to get under the vehicle.
lPlace wheel chocks at both front and back of the wheels on the ground.
Pantograph Jack
SGI054A
LIFTING POINTS AND TOW TRUCK TOWING
GI-47
Screw Jack
SGI055A
LIFTING POINTS AND TOW TRUCK TOWING
GI-48
Garage Jack and Safety Stand
CAUTION:
Place a wooden or rubber block between safety stand and vehicle body when the supporting body
is flat.
SGI971
LIFTING POINTS AND TOW TRUCK TOWING
GI-49
HLC - Wiring diagram ................................ EL-130
HORN - Wiring diagram ............................. EL-132
H/SEAT - Wiring diagram........................... EL-152
Harness connector ......................................... EL-2
Harness connector inspection ...................... GI-18
Harness layout ........................................... EL-220
Hazard warning lamp ................................... EL-74
Headlamp ..................................................... EL-44
Headlamp aiming control ............................. EL-63
Headlamp leveler - See Headlamp
aiming control ........................................... EL-63
Headlamp washer ...................................... EL-130
Heated oxygen sensor (HO2S) ................. EC-123
Heated oxygen sensor heater ................... EC-127
Heated oxygen sensor inspection ............... MA-22
Heated seat .................................................. BT-32
Heated seat ................................................ EL-152
Height (Dimensions) ..................................... GI-44
Hood ............................................................... BT-5
Horn ............................................................ EL-132
How to erase DTC for ECCS OBD
system ...................................................... EC-36
I
IACV-AAC valve .................................EC-131, 135
IACV-FICD solenoid valve
(KA24 engine) ........................................ EC-168
IACV-FICD solenoid valve
(TD25 engine) ........................................ EC-231
IATS - Wiring diagram ............................... EC-110
IGN/SG - Wiring diagram .......................... EC-101
ILL - Wiring diagram..................................... EL-81
INJECT - Wiring diagram .......................... EC-144
INT/L - Wiring diagram ................................. EL-85
Identification plate ......................................... GI-42
Idle mixture ratio .......................................... EC-25
Idle speed .................................................... EC-25
Idle speed inspection .................................. MA-30
Ignition coil ................................................. EC-105
Ignition timing............................................... EC-25
Ignition wire inspection ................................ MA-21
Illumination ................................................... EL-81
Injection nozzle inspection .......................... MA-29
Injection nozzle .......................................... EC-186
Injector ............................................... EC-144, 148
Injector removal and installation .................. EC-23
Instrument panel .......................................... BT-12
Intake air temperature sensor ................... EC-109
Intake door control linkage
adjustment................................................ HA-47
Intake manifold .............................................. EM-9
Interior lamp ................................................. EL-85
Interior .......................................................... BT-15
J
Jacking points ................................................GI-47Journal bearing assembly
(propeller shaft) ........................................ PD-11
Journal bearing disassembly
(propeller shaft) ........................................ PD-10
Jump seat..................................................... BT-34
K
Keyless entry system - See Multi-remote
control system .............................................EL-173
Knuckle spindle ............................................ FA-18
L
LSV (Load sensing valve)...............................BR-7
Leaf spring (rear) ......................................... RA-13
Length (Dimensions) ..................................... GI-44
License lamp ................................................ EL-66
Lifting points .................................................. GI-47
Limited slip diff. adjustment (C200) ............. PD-41
Limited slip diff. adjustment (H233B) .......... PD-63
Limited slip diff. assembly (C200) ............... PD-43
Limited slip diff. assembly (H233B) ............. PD-64
Limited slip diff. disassembly (C200)........... PD-39
Limited slip diff. disassembly (H233B) ........ PD-61
Limited slip diff. inspection (C200) .............. PD-40
Limited slip diff. inspection (H233B) ............ PD-62
Liquid gasket application ............................... EM-1
Location of electrical units.......................... EL-217
Lock, door .................................................... BT-10
Lubricant (R134a) A/C ................................. HA-50
Lubricants .................................................... MA-12
Lubrication circuit (engine)
(KA24 engine) ............................................ LC-3
Lubrication circuit (engine)
(TD25 engine) .......................................... LC-12
Lubrication-locks, hinges and hood
latches ..................................................... MA-39
M
M/T major overhaul (FS5R30A) ...................MT-35
M/T major overhaul (FS5W71C) ................. MT-14
M/T removal and installation ....................... MT-11
MAFS - Wiring diagram ............................... EC-91
MAIN - Wiring diagram ................................ EC-76
METER - Wiring diagram ............................. EL-90
MIL & Data link connectors ....................... EC-173
MIRROR - Wiring diagram ......................... EL-150
MULTI - Wiring diagram ............................. EL-175
Main drive gear (M/T) (FS5R30A)............... MT-36
Main drive gear (M/T) (FS5W71C).............. MT-15
Main gear (Transfer) ...................................... TF-9
Mainshaft (M/T) (FS5R30A) ........................ MT-36
Mainshaft (M/T) (FS5W71C) ....................... MT-15
Mainshaft (Transfer) ....................................... TF-9
Maintenance (engine) (KA24 engine) ......... MA-15
ALPHABETICAL INDEX
IDX-5