1998 MITSUBISHI PAJERO SPORT Workshop Manual

$%6?7:'! ï7URXEOHVKRRWLQJ68%054
5(6,67$1&( $1' &217,18,7< %(7:((1 +$51(6606,'( &211(&725 7(50,1$/6
417XUQ WKH LJQLWLRQ VZLWFK RII DQG GLVFRQQHFW WKH $%60(&8 FRQQHFWRUV EHIRUH FKHFNLQJ UHVLVWDQFH DQG
FRQWLQXLW\1
51&KHFN EHWZHHQ WKH WHUPLQDOV LQGLFDWHG LQ WKH WDEOH EHORZ1
617KH WHUPLQDO OD\RXWV DUH VKRZQ LQ WKH LOOXVWUDWLRQ EHORZ1
&RQQHFWRU WHPLQDO 1R16LJQDO1RUPDO FRQGLWLRQ
53ï54)URQW0OHIW ZKHHO VSHHG VHQVRU416ï418N:
4ï55HDU0ULJKW ZKHHO VSHHG VHQVRU416ï418N:
4;ï4<)URQW0ULJKW ZKHHO VSHHG VHQVRU416ï418N:
6ï75HDU0OHIW ZKHHO VSHHG VHQVRU416ï418N:
65ï ERG\ HDUWK6ROHQRLG YDOYH HDUWK&RQWLQXLW\
67ï ERG\ HDUWK0RWRU HDUWK&RQWLQXLW\

$%6?7:'! ï2Q0YHKLFOH 6HUYLFH68%055
2109(+,&/( 6(59,&(68533493649
:+((/ 63((' 6(1625 287387 92/7$*(
&+(&.
41/LIW XS WKH YHKLFOH DQG UHOHDVH WKH SDUNLQJ EUDNH1
51'LVFRQQHFW WKH $%60(&8 FRQQHFWRU/DQG WKHQ XVH WKH
VSHFLDO WRRO+LQVSHFWLRQ KDUQHVV IRU FRQQHFWRU SLQ FRQWDFW
SUHVVXUH,WR PHDVXUH WKH RXWSXW YROWDJH DW WKH
KDUQHVV0VLGH FRQQHFWRU1
615RWDWH WKH ZKHHO WR EH PHDVXUHG DW DSSUR[LPDWHO\425ï4
URWDWLRQ SHU VHFRQG/DQG FKHFN WKH RXWSXW YROWDJH XVLQJ
D FLUFXLW WHVWHU RU DQ RVFLOORVFRSH1
:KHHO
VSHHG
VHQVRU)URQW OHIW)URQW
ULJKW5HDU OHIW5HDU
ULJKW
7HUPLQDO534;64
1R1544<75
2XWSXW YROWDJH
:KHQ PHDVXULQJ ZLWK D FLUFXLW WHVWHU=
:3P9 RU PRUH
:KHQ PHDVXULQJ ZLWK DQ RVFLOORVFRSH=
533P9 S0SRUPRUH
71,I WKH RXWSXW YROWDJH LV ORZHU WKDQ WKH DERYH YDOXHV/WKH
UHDVRQ FRXOG EH DV IROORZ=
-)DXOW\ ZKHHO VSHHG VHQVRU1
6R UHSODFH WKH ZKHHO VSHHG VHQVRU1
,QVSHFWLQJ :DYHIRUPV :LWK $Q 2VFLOORVFRSH
8VH WKH IROORZLQJ PHWKRG WR REVHUYH WKH RXWSXW YROWDJH
ZDYHIRUP IURP HDFK ZKHHO VHQVRU ZLWK DQ RVFLOORVFRSH1
-6WDUW WKH HQJLQH/DQG URWDWH WKH UHDU ZKHHOV E\ HQJDJLQJ
4VW JHDU+YHKLFOHV ZLWK PDQXDO WUDQVPLVVLRQ,RU ' UDQJH
+YHKLFOHV ZLWK DXWRPDWLF WUDQVPLVVLRQ,17XUQ WKH IURQW
ZKHHOV PDQXDOO\ VR WKDW WKH\ URWDWH DW D FRQVWDQW VSHHG1
127(
41&KHFN WKH FRQQHFWLRQ RI WKH VHQVRU KDUQHVV DQG
FRQQHFWRU EHIRUH XVLQJ WKH RVFLOORVFRSH1
517KH ZDYHIRUP PHDVXUHPHQWV FDQ DOVR EH WDNHQ ZKLOH
WKH YHKLFOH LV DFWXDOO\ PRYLQJ1
617KH RXWSXW YROWDJH ZLOO EH VPDOO ZKHQ WKH ZKHHO VSHHG
LV ORZ/DQG VLPLODUO\ LW ZLOO EH ODUJH ZKHQ WKH ZKHHO VSHHG
LV KLJK1
:KHQ WXUQLQJ E\ KDQG
:KHQ LGOLQJ+8ï9NP2K,/
4VW JHDU+PDQXDO WUDQV0
PLVVLRQ,RU ' UDQJH+DXWR0
PDWLF WUDQVPLVVLRQ,
4313PV2',9492',9

$%6?7:'! ï2Q0YHKLFOH 6HUYLFH68%056
3RLQWV ,Q :DYHIRUP 0HDVXUHPHQW
6\PSWRP3UREDEOH FDXVHV5HPHG\
7RR VPDOO RU ]HUR ZDYHIRUP
DPSOLWXGH)DXOW\ ZKHHO VSHHG VHQVRU5HSODFH VHQVRU
:DYHIRUP DPSOLWXGH IOXFWXDWHV
H[FHVVLYHO\+WKLV LV QR SUREOHP LI
WKH PLQLPXP DPSOLWXGH LV433P9
RU PRUH,$[OH KXE HFFHQWULF RU ZLWK ODUJH UXQRXW5HSODFH KXE
1RLV\ RU GLVWXUEHG ZDYHIRUP2SHQ FLUFXLW LQ VHQVRU5HSODFH VHQVRU
2SHQ FLUFXLW LQ KDUQHVV&RUUHFW KDUQHVV
,QFRUUHFWO\ PRXQWHG ZKHHO VSHHG VHQVRU0RXQW FRUUHFWO\
$%6 URWRU ZLWK PLVVLQJ RU GDPDJHG WHHWK5HSODFH $%6 URWRU
127(
7KH ZKHHO VSHHG VHQVRU FDEOH PRYHV IROORZLQJ PRWLRQ RI WKH IURQW RU UHDU VXVSHQVLRQ17KHUHIRUH/LW
LV OLNHO\ WKDW LW KDV DQ RSHQ FLUFXLW RQO\ ZKHQ GULYLQJ RQ URXJK URDGV DQG LW IXQFWLRQV QRUPDOO\ RQ RUGLQDU\
URDGV1,W LV/WKHUHIRUH/UHFRPPHQGHG WR REVHUYH VHQVRU RXWSXW YROWDJH ZDYHIRUP DOVR XQGHU VSHFLDO
FRQGLWLRQV/VXFK DV URXJK URDG GULYLQJ1

$%6?7:'! ï2Q0YHKLFOH 6HUYLFH68%057
+<'5$8/,& 81,7 &+(&.685334:3635
&DXWLRQ
7XUQ WKH LJQLWLRQ VZLWFK RII EHIRUH FRQQHFWLQJ RU GLVFRQQHFWLQJ WKH 0870,,1
41-DFN XS WKH YHKLFOH DQG VXSSRUW WKH YHKLFOH ZLWK ULJLG UDFNV SODFHG DW WKH VSHFLILHG MDFN0XS SRLQWV
RU SODFH WKH ZKHHOV ZKLFK DUH FKHFNHG RQ WKH UROOHUV RI WKH EUDNLQJ IRUFH WHVWHU1
&DXWLRQ
+4,7KH UROOHU RI WKH EUDNLQJ IRUFH WHVWHU DQG WKH W\UH VKRXOG EH GU\ GXULQJ WHVWLQJ1
+5,:KHQ WHVWLQJ WKH IURQW EUDNHV/DSSO\ WKH SDUNLQJ EUDNH/DQG ZKHQ WHVWLQJ WKH UHDU EUDNHV/
VWRS WKH IURQW ZKHHOV E\ FKRFNLQJ WKHP1
515HOHDVH WKH SDUNLQJ EUDNH/DQG IHHO WKH GUDJ IRUFH+GUDJ WRUTXH,RQ HDFK URDG ZKHHO1
:KHQ XVLQJ WKH EUDNLQJ IRUFH WHVWHU/WDNH D UHDGLQJ RI WKH EUDNH GUDJ IRUFH1
617XUQ WKH LJQLWLRQ NH\ WR WKH 2)) SRVLWLRQ DQG VHW WKH 0870,,1
71$IWHU FKHFNLQJ WKDW WKH VKLIW OHYHU LV LQ QHXWUDO/VWDUW WKH HQJLQH1
818VH WKH 0870,,WR IRUFH0GULYH WKH DFWXDWRU1
127(
+4,'XULQJ WKH DFWXDWRU WHVW/WKH $%6 ZDUQLQJ ODPS ZLOO LOOXPLQDWH DQG WKH DQWL0VNLG FRQWURO ZLOO EH
FDQFHOOHG1
+5,:KHQ WKH $%6 KDV EHHQ LQWHUUXSWHG E\ WKH IDLO0VDIH IXQFWLRQ/WKH 0870,,DFWXDWRU WHVWLQJ FDQQRW
EH XVHG1
917XUQ WKH ZKHHO E\ KDQG DQG FKHFN WKH FKDQJH LQ EUDNLQJ IRUFH ZKHQ WKH EUDNH SHGDO LV GHSUHVVHG1
:KHQ XVLQJ WKH EUDNLQJ IRUFH WHVWHU/GHSUHVV WKH EUDNH SHGDO XQWLO WKH EUDNLQJ IRUFH LV DW WKH IROORZLQJ
YDOXHV/DQG FKHFN WKDW WKH EUDNLQJ IRUFH GHFUHDVHV ZKHQ WKH DFWXDWRU LV IRUFH0GULYHQ1
)URQW ZKHHO:;8ï<;41
5HDU ZKHHO5<7ï7<31
7KH UHVXOW VKRXOG EH DV VKRZQ LQ WKH IROORZLQJ GLDJUDP1
3HGDO RSHUDWLRQ'HSUHVVHG
5HOHDVHG
6ROHQRLG YDOYH
SRVLWLRQ,QFUHDVH LQ SUHVVXUH
6WHDG\ SUHVVXUH
5HGXFWLRQ LQ SUHVVXUH+ZKHQ QRW ZRUNLQJ,
&KHFNLQJ WKH
EUDNH IRUFH/RFN
'UDJ IRUFH ZKHQ WKH SHGDO LV IUHH0870
,,DFWXDWRU WHVW
+,WHP 1R1 34/ 35/ 36,VWDUW
4VHFRQGV6VHFRQGV
7VHFRQGV
:1,I WKH UHVXOW RI LQVSHFWLRQ LV DEQRUPDO/FRUUHFW DFFRUGLQJ WR WKH ´'LDJQRVLV 7DEOHµ+5HIHU WR 3168%058,1
;1$IWHU LQVSHFWLRQ/GLVFRQQHFW WKH 0870,,LPPHGLDWHO\ DIWHU WXUQLQJ WKH LJQLWLRQ VZLWFK WR 2))1

$%6?7:'! ï2Q0YHKLFOH 6HUYLFH68%058
'LDJQRVLV 7DEOH
1R12SHUDWLRQ-XGJHPHQW
ï 1RUPDO-XGJHPHQW
ï $EQRUPDO3UREDEOH FDXVH5HPHG\
34+4,'HSUHVV EUDNH SHGDO
WR ORFN ZKHHO1
+5,8VLQJ WKH 0870,,/%UDNH IRUFH
UHOHDVHG IRU
7VHFRQGV:KHHO GRHV QRW
ORFN ZKHQ EUDNH
SHGDO LV GHSUHVVHG1&ORJJHG EUDNH OLQH
RWKHU WKDQ K\GUDXOLF
XQLW&KHFN DQG FOHDQ
EUDNH OLQH
35
VHOHFW WKH ZKHHO WR EH
FKHFNHG DQG IRUFH WKH
DFWXDWRU WR RSHUDWH1
+6,7XUQ WKH VHOHFWHGDIWHU ORFNLQJ1
&ORJJHG K\GUDXOLF
FLUFXLW LQ K\GUDXOLF
XQLW5HSODFH K\GUDXOLF
XQLW DVVHPEO\
36
ZKHHO PDQXDOO\ WR
FKHFN WKH FKDQJH RI
EUDNH IRUFH1
%UDNH IRUFH LV QRW
UHOHDVHG,QFRUUHFW K\GUDXOLF
XQLW EUDNH WXEH
FRQQHFWLRQ&RQQHFW FRUUHFWO\
+\GUDXOLF XQLW
VROHQRLG YDOYH QRW
IXQFWLRQLQJ FRUUHFWO\5HSODFH K\GUDXOLF
XQLW DVVHPEO\
$%6 :$51,1* /$03 5(/$< &217,18,7<
&+(&.
685343<3596
%DWWHU\ YROWDJH7HUPLQDO 1R1
4567
1RW DSSOLHG
$SSOLHG
5(0('< )25 $ )/$7 %$77(5<68533683565
:KHQ ERRVWHU FDEOHV DUH XVHG WR VWDUW WKH HQJLQH ZKHQ WKH
EDWWHU\ LV FRPSOHWHO\ IODW DQG WKHQ WKH YHKLFOH LV LPPHGLDWHO\
GULYHQ ZLWKRXW ZDLWLQJ IRU WKH EDWWHU\ WR UHFKDUJH LWVHOI WR
VRPH H[WHQW/WKH HQJLQH PD\ PLVILUH/DQG GULYLQJ PLJKW QRW
EH SRVVLEOH1
7KLV KDSSHQV EHFDXVH $%6 FRQVXPHV D JUHDW DPRXQW RI
FXUUHQW IRU LWV VHOI0FKHFN IXQFWLRQ>WKH UHPHG\ LV WR HLWKHU
DOORZ WKH EDWWHU\ WR UHFKDUJH VXIILFLHQWO\/RU WR UHPRYH WKH
IXVLEOH OLQN IRU $%6 FLUFXLW/WKXV GLVDEOLQJ WKH DQWL0VNLG EUDNH
V\VWHP17KH $%6 ZDUQLQJ ODPS ZLOO LOOXPLQDWH ZKHQ WKH IXVLEOH
OLQN+IRU $%6,LV UHPRYHG1
$IWHU WKH EDWWHU\ KDV VXIILFLHQWO\ UHFKDUJHG/LQVWDOO WKH IXVLEOH
OLQN+IRU $%6,DQG UHVWDUW WKH HQJLQH>WKHQ FKHFN WR EH VXUH
WKH $%6 ZDUQLQJ ODPS LV QRW LOOXPLQDWHG1
)XVLEOH
OLQN

$%6?7:'! ï0DVWHU &\OLQGHU DQG %UDNH %RRVWHU68%059
0$67(5 & &DXWLRQ
'R QRW UHPRYH WKH FKHFN YDOYH IURP WKH YDFXXP KRVH1,I WKH FKHFN YDOYH LV GHIHFWLYH/UHSODFH
LW WRJHWKHU ZLWK WKH YDFXXP KRVH1
5(029$/ $1' ,167$//$7,21
3UH0UHPRYDO 2SHUDWLRQ
-%UDNH )OXLG 'UDLQLQJ3RVW0LQVWDOODWLRQ 2SHUDWLRQ
-%UDNH )OXLG 6XSSO\LQJ
-%UDNH /LQH %OHHGLQJ+5HIHU WR *528368$ï
2Q0YHKLFOH 6HUYLFH1,
-%UDNH 3HGDO $GMXVWPHQW+5HIHU WR *528368$ï
2Q0YHKLFOH 6HUYLFH1,
6HDODQW=60 $7' 3DUW 1R1 ;994RU HTXLYDOHQW?7'8ï/1+1GULYH
YHKLFOHV!
89
43
<
6 5
7
44 ;
4
481P
48ï4;1P
?9*:ï/1+1GULYH
YHKLFOHV!
:
?9*:ï51+1GULYH YHKLFOHV!?7'8ï51+1GULYH
YHKLFOHV!
:
:
:
45
464
481P
461P
53ï581P
;46
5HPRYDO VWHSV
41%UDNH WXEH FRQQHFWLRQ
51%UDNH IOXLG OHYHO VHQVRU FRQQHFWRU
610DVWHU F\OLQGHU DVVHPEO\
ò
%*-
$GMXVWPHQW RI FOHDUDQFH EHWZHHQ
EUDNH ERRVWHU SXVK URG DQG SULPDU\
SLVWRQ
719DFXXP VZLWFK FRQQHFWRU?7'8!
819DFXXP KRVH
919DFXXP SLSHò
$*
:19DFXXP KRVH+ZLWK EXLOW0LQ FKHFN
YDOYH,
;1)LWWLQJ
<16QDS SLQ
4313LQ DVVHPEO\
44 1%UDNH ERRVWHU
4516HDOHU
4619DFXXP VZLWFK?7'8!

$%6?7:'! ï0DVWHU &\OLQGHU DQG %UDNH %RRVWHU68%05:
,167$//$7,21 6(59,&( 32,176
5HIHU WR *528368$ ï 0DVWHU &\OLQGHU DQG %UDNH %RRVWHU1
0$67(5 & ',6$66(0%/< $1' 5($66(0%/<
&DXWLRQ
'R QRW GLVDVVHPEOH WKH SULPDU\ SLVWRQ DQG VHFRQGDU\ SLVWRQDVVHPEO\1
0DVWHU F\OLQGHU NLW
%UDNH IOXLG='276RU '277
44
47
4645
4746
48 4
7 5
6
9
;
< 8
:
43
45
48
464744
5181P
'LVDVVHPEO\ VWHSV
415HVHUYRLU FDS DVVHPEO\
515HVHUYRLU FDS
61'LDSKUDJP
71)LOWHU
81%UDNH IOXLG OHYHO VHQVRU
91)ORDW
:15HVHUYRLU VWRSSHU EROW
;15HVHUYRLU WDQN<15HVHUYRLU VHDO
*
$ò
4313LVWRQ VWRSSHU EROW
44 1*DVNHW
*
$ò
4513LVWRQ VWRSSHU ULQJ
4613ULPDU\ SLVWRQ DVVHPEO\
4716HFRQGDU\ SLVWRQ DVVHPEO\
4810DVWHU F\OLQGHU ERG\
',6$66(0%/< 6(59,&( 32,17
*
$ò
3,6721 67233(5 %2/723,6721 67233(5 5,1*
',6$66(0%/<
5HPRYH WKH SLVWRQ VWRSSHU EROW DQG SLVWRQ VWRSSHU ULQJ ZKLOH
GHSUHVVLQJ WKH SLVWRQ1
3LVWRQ VWRSSHU ULQJ
3LVWRQ
VWRSSHU
EROW

$%6?7:'! ï0DVWHU &\OLQGHU DQG %UDNH %RRVWHU2+\GUDXOLF 8QLW68%05;
,163(&7,216853379335:
-&KHFN WKH LQQHU VXUIDFH RI PDVWHU F\OLQGHU ERG\ IRU UXVW
RU SLWWLQJ1
-&KHFN WKH SULPDU\ DQG VHFRQGDU\ SLVWRQV IRU UXVW/VFRULQJ/
ZHDU/GDPDJH RU ZHDU1
-&KHFN WKH GLDSKUDJP IRU FUDFNV DQG ZHDU1
+<'5$8/,& 81,768533;936<4
5(029$/ $1' ,167$//$7,21
3UH0UHPRYDO 2SHUDWLRQ
-%UDNH )OXLG 'UDLQLQJ3RVW0LQVWDOODWLRQ 2SHUDWLRQ
-%UDNH )OXLG )LOOLQJ
-%DNH /LQH %OHHGLQJ+5HIHU WR *528368$ï
2Q0YHKLFOH 6HUYLFH1,
4
?9*:/ 7'8ï51+1GULYH YHKLFOHV!7
481P
65
6
?7'8ï/1+1GULYH YHKLFOHV!
5HPRYDO VWHSV
ò
$*
41%UDNH WXEH
*
$ò
51+DUQHVV FRQQHFWRU
61%UDFNHW DVVHPEO\
*
%ò
71+\GUDXOLF XQLW DVVHPEO\