1998 MITSUBISHI PAJERO SPORT Workshop Manual

%$6,& %5$.( 6<67(0 ï2Q0YHKLFOH 6HUYLFH68$044
6723 /$03 6:,7&+ &+(&.68433;<349;
&RQQHFW D FLUFXLW WHVWHU WR WKH VWRS ODPS VZLWFK/DQG FKHFN
ZKHWKHU RU QRW WKHUH LV FRQWLQXLW\ ZKHQ WKH SOXQJHU RI WKH
VWRS ODPS VZLWFK LV SXVKHG LQ DQG ZKHQ LW LV UHOHDVHG17KH
VWRS ODPS VZLWFK LV LQ JRRG FRQGLWLRQ LI WKHUH LV QR FRQWLQXLW\
ZKHQ WKH SOXQJHU LV SXVKHG LQ WR D GHSWK RI ZLWKLQ7PP
IURP WKH RXWHU FDVH HGJH VXUIDFH/DQG LI WKHUH LV FRQWLQXLW\
ZKHQ LW LV UHOHDVHG1
)RU YHKLFOHV ZLWK DXWR0FUXLVH FRQWURO V\VWHP/FKHFN WKH
FRQWLQXLW\ EHWZHHQ WKH WHUPLQDOV ´Dµ DQG ´Eµ RI WKH VWRS ODPS
VZLWFK1
%5$.( %2267(5 23(5$7,1* 7(6768433433495
)RU VLPSOH FKHFNLQJ RI WKH EUDNH ERRVWHU RSHUDWLRQ/FDUU\
RXW WKH IROORZLQJ WHVWV=
415XQ WKH HQJLQH IRU RQH RU WZR PLQXWHV/DQG WKHQ VWRS
LW1
,I WKH SHGDO GHSUHVVHV IXOO\ WKH ILUVW WLPH EXW JUDGXDOO\
EHFRPHV KLJKHU ZKHQ GHSUHVVHG VXFFHHGLQJ WLPHV/WKH
ERRVWHU LV RSHUDWLQJ SURSHUO\/LI WKH SHGDO KHLJKW UHPDLQV
XQFKDQJHG/WKH ERRVWHU LV GHIHFWLYH1
51:LWK WKH HQJLQH VWRSSHG/VWHS RQ WKH EUDNH SHGDO VHYHUDO
WLPHV1
7KHQ VWHS RQ WKH EUDNH SHGDO DQG VWDUW WKH HQJLQH1
,I WKH SHGDO PRYHV GRZQZDUG VOLJKWO\/WKH ERRVWHU LV LQ
JRRG FRQGLWLRQ1,I WKHUH LV QR FKDQJH/WKH ERRVWHU LV
GHIHFWLYH1
61:LWK WKH HQJLQH UXQQLQJ/VWHS RQ WKH EUDNH SHGDO DQG
WKHQ VWRS WKH HQJLQH1
+ROG WKH SHGDO GHSUHVVHG IRU63VHFRQGV1,I WKH SHGDO
KHLJKW GRHV QRW FKDQJH/WKH ERRVWHU LV LQ JRRG FRQGLWLRQ/
LI WKH SHGDO ULVHV/WKH ERRVWHU LV GHIHFWLYH1
,I WKH DERYH WKUHH WHVWV DUH RND\/WKH ERRVWHU SHUIRUPDQFH
FDQ EH GHWHUPLQHG DV JRRG1
,I RQH RI WKH DERYH WKUHH WHVWV LV QRW RND\ DW ODVW/WKH
FKHFN YDOYH/YDFXXP KRVH/RU ERRVWHUZLOO EH GHIHFWLYH1
1R FRQWLQXLW\
&RQWLQXLW\
?9HKLFOHV ZLWK
DXWR0FUXLVH FRQWURO! 3OXQJHU
D
E
*RRG 1R JRRG
:KHQ HQJLQH LV
VWRSSHG:KHQ HQJLQH LV
VWDUWHG
1R JRRG *RRG

%$6,& %5$.( 6<67(0 ï2Q0YHKLFOH 6HUYLFH68$045
&+(&. 9$/9( 23(5$7,21 &+(&.68433<33576
415HPRYH WKH YDFXXP KRVH1+5HIHU WR 3168$0561,
&DXWLRQ
7KH FKHFN YDOYH VKRXOG QRW EH UHPRYHG IURP WKH
YDFXXP KRVH1
51&KHFN WKH RSHUDWLRQ RI WKH FKHFN YDOYH E\ XVLQJ D YDFXXP
SXPS1
9DFXXP SXPS FRQQHFWLRQ$FFHSW2UHMHFW FULWHULD
&RQQHFWLRQ DW WKH EUDNH
ERRVWHU VLGH+$,$ QHJDWLYH SUHVVXUH
+YDFXXP,LV FUHDWHG DQG KHOG1
&RQQHFWLRQ DW WKH LQWDNH
PDQLIROG VLGH+%,$ QHJDWLYH SUHVVXUH
+YDFXXP,LV QRW FUHDWHG1
&DXWLRQ
,I WKH FKHFN YDOYH LV GHIHFWLYH/UHSODFH LW DV DQ
DVVHPEO\ XQLW WRJHWKHU ZLWK WKH YDFXXP KRVH1
%5$.( %2267(5 9$&880 6:,7&+ &+(&.
?7'8!
68433<53374
41&RQQHFW DQ RKPPHWHU WR WKH FRQQHFWRU RI WKH YDFXXP
VZLWFK1
516WDUW WKH HQJLQH DQG FKHFN IRU FRQWLQXLW\ ZKHQ WKH YDFXXP
KRVH LV FRQQHFWHG/DQG ZKHQ LW LV GLVFRQQHFWHG1
7KH YDFXXP VZLWFK LV LQ JRRG FRQGLWLRQ LI WKHUH LV QR
FRQWLQXLW\ ZKHQ WKH YDFXXP KRVH LV FRQQHFWHG/DQG LI
WKHUH LV FRQWLQXLW\ ZKHQ LW LV GLVFRQQHFWHG1
9DOYH 6SULQJ
%RRVWHU
VLGH,QWDNH
PDQLIROG
VLGH $%
%RG\ HDUWK

%$6,& %5$.( 6<67(0 ï2Q0YHKLFOH 6HUYLFH68$046
%/((',1*68433473534
&DXWLRQ
8VH WKH VSHFLILHG EUDNH IOXLG1$YRLG XVLQJ D PL[WXUH RI
WKH VSHFLILHG EUDNH IOXLG DQG RWKHU IOXLG1
6SHFLILHG EUDNH IOXLG='276RU '277
0$67(5 & 7KH PDVWHU F\OLQGHU XVHG KDV QR FKHFN YDOYH/VR LI EOHHGLQJ
LV FDUULHG RXW E\ WKH IROORZLQJ SURFHGXUH/EOHHGLQJ RI DLU IURP
WKH EUDNH SLSHOLQH ZLOO EHFRPH HDVLHU1+:KHQ EUDNH IOXLG LV
QRW FRQWDLQHG LQ WKH PDVWHU F\OLQGHU1,
41)LOO WKH UHVHUYH WDQN ZLWK EUDNH IOXLG1
51.HHS WKH EUDNH SHGDO GHSUHVVHG1
61+DYH DQRWKHU SHUVRQ FRYHU WKH PDVWHU F\OLQGHU RXWOHW
ZLWK D ILQJHU1
71:LWK WKH RXWOHW VWLOO FORVHG/UHOHDVH WKH EUDNH SHGDO1
815HSHDW VWHSV5ï7WKUHH RU IRXU WLPHV WR ILOO WKH LQVLGH
RI WKH PDVWHU F\OLQGHU ZLWK EUDNH IOXLG1
%5$.( 3,3( /,1( %/((',1*
6WDUW WKH HQJLQH DQG EOHHG WKH DLU LQ WKH VHTXHQFH VKRZQ
LQ WKH ILJXUH1
9HKLFOHV ZLWKRXW $%6
?/1+1GULYH YHKLFOHV!
/RDG VHQVLQJ
SURSRUWLRQLQJ
YDOYH?51+1GULYH YHKLFOHV!
9HKLFOHV ZLWK $%6
?/1+1GULYH YHKLFOHV!?51+1GULYH YHKLFOHV!
/RDG VHQVLQJ
SURSRUWLRQLQJ
YDOYH

%$6,& %5$.( 6<67(0 ï2Q0YHKLFOH 6HUYLFH68$047
%5$.( )/8,' /(9(/ 6(1625 &+(&.
68433<433;9
7KH EUDNH IOXLG OHYHO VHQVRU LV LQ JRRG FRQGLWLRQ LI WKHUH LV
QR FRQWLQXLW\ ZKHQ WKH IORDW VXUIDFH LV DERYH ´$µ DQG LI WKHUH
LV FRQWLQXLW\ ZKHQ WKH IORDW VXUIDFH LV EHORZ ´$µ1
/2$' 6(16,1* 635,1* /(1*7+ &+(&.
$1' $'-8670(17
68433453378
413DUN WKH YHKLFOH RQ D OHYHO JURXQG17KH YHKLFOH VKRXOG
EH XQORDGHG DQG VXSSRUWHG RQO\ E\ ZKHHOV1
&DXWLRQ
1HYHU VXSSRUW WKH YHKLFOH ZLWK MDFNV RU RWKHU VLPLODU
PHDQV1
51:KLOH WKH OHYHU RI WKH ORDG VHQVLQJ SURSRUWLRQLQJ YDOYH
LV WRXFKLQJ WKH VWRSSHU EROW/LQVWDOO WKH VSULQJ VXSSRUW
VR WKDW WKH GLVWDQFH+$,LV DW WKH VWDQGDUG YDOXH1
6WDQGDUG YDOXH+$,= 497ï49;PP
61,I WKH VSULQJ OHQJWK LV QRW ZLWKLQ WKH VWDQGDUG YDOXH/ORRVHQ
WKH EROW DWWDFKLQJ WKH VSULQJ VXSSRUW DQG DGMXVW WKH
GLVWDQFH E\ PRYLQJ WKH VSULQJ VXSSRUW1
/2$' 6(16,1* 3523257,21,1* 9$/9(
)81&7,21 7(67
68433463388
41&RQQHFW SUHVVXUH JDXJHV WR WKH LQSXW DQG RXWSXW SRUWV
RI WKH ORDG VHQVLQJ SURSRUWLRQLQJ YDOYH1
51%OHHG WKH V\VWHP1+5HIHU WR 31680461,
61'LVFRQQHFW WKH VSULQJ DW WKH VXSSRUW VLGH1
713ODFH WKH VSULQJ VR WKDW LW LV LQ SDUDOOHO ZLWK WKH ORDG
VHQVLQJ SURSRUWLRQLQJ YDOYH/DQG SXOO LQ WKH GLUHFWLRQ
LQGLFDWHG E\ WKH DUURZ VR WKDW LWV OHQJWK + VKRZQ LQ WKH
ILJXUH+WKH OHQJWK EHWZHHQ LWV HQGV,LV DV QRWHG EHORZ1
127(
$W WKLV WLPH WKH OHYHU LV SUHVVHG DOO WKH ZD\ WR WKH ORDG
VHQVLQJ SURSRUWLRQLQJ YDOYH1
$
/HYHU
6WRSSHU
EROW
6SULQJ VXSSRUW$
3UHVVXUH JDXJHV
/RDG VHQVLQJ
SURSRUWLRQLQJ
YDOYH
6WRSSHU EROW
6WRSSHU EROW
FRQWDFW SRVLWLRQ+
43PP

%$6,& %5$.( 6<67(0 ï2Q0YHKLFOH 6HUYLFH68$048
6WDQGDUG YDOXH=
6SULQJ OHQJWK +
PP,QSXW IOXLG
SUHVVXUH N3D2XWSXW IOXLG
SUHVVXUH N3D
477-48/;;76/966
46/:638/943
53;-546/:6344/493
127(
-4DQG-5LQGLFDWH WKH DSSOLFDEOH OHQJWKV IRU XQODGHQ DQG
ODGHQ YHKLFOHV UHVSHFWLYHO\1
81$IWHU PDNLQJ WKH FKHFN/LQVWDOO WKH VSULQJ1'LVFRQQHFW
WKH SUHVVXUH JDXJHV IURP WKH ORDG VHQVLQJ SURSRUWLRQLQJ
YDOYH DQG EOHHG WKH DLU1+5HIHU WR 3168$0461,
',6& %5$.( 3$' &+(&. $1'
5(3/$&(0(17
68433483575
127(
7KH EUDNH SDGV KDYH LQGLFDWRUV WKDW FRQWDFW WKH EUDNH GLVF
ZKHQ WKH EUDNH SDG WKLFNQHVV EHFRPHV5PP/DQG HPLW
D VTXHDOLQJ VRXQG WR ZDUQ WKH GULYHU1
?)URQW!
41&KHFN WKH EUDNH SDG WKLFNQHVV WKURXJK WKH FDOLSHU ERG\
FKHFN SRUW1
6WDQGDUG YDOXH=43PP
/LPLW=513PP
&DXWLRQ
+4,:KHQ WKH OLPLW LV H[FHHGHG/UHSODFH WKH SDGV DW
ERWK VLGHV/DQG DOVR WKH EUDNH SDGV IRU WKH ZKHHOV
RQ WKH RSSRVLWH VLGH DW WKH VDPH WLPH1
+5,,I WKHUH LV D VLJQLILFDQW GLIIHUHQFH LQ WKH
WKLFNQHVVHV RI WKH SDGV RQ WKH OHIW DQG ULJKW VLGHV/
FKHFN WKH VOLGLQJ FRQGLWLRQ RI WKH SLVWRQ/ORFN
SLQ DQG JXLGH SLQ1
:KHQ QHZ :KHQ ZRUQ
3DG
:HDU LQGLFDWRU
%UDNH
GLVF

%$6,& %5$.( 6<67(0 ï2Q0YHKLFOH 6HUYLFH68$049
515HPRYH WKH ORFN SLQ1/LIW WKH FDOLSHU DVVHPEO\ DQG UHWDLQ
ZLWK ZLUH1
&DXWLRQ
'R QRW ZLSH WKH VSHFLDO JUHDVH IURP WKH ORFN SLQ1
'R QRW FRQWDPLQDWH WKH ORFN SLQ1
615HPRYH WKH IROORZLQJ SDUWV IURP FDOLSHU VXSSRUW1
+4,3DG DQG ZHDU LQGLFDWRU DVVHPEO\
+5,3DG DVVHPEO\
+6,&OLS
+7,2XWHU VKLP
710HDVXUH WKH KXE WRUTXH ZLWK WKH SDG UHPRYHG WR PHDVXUH
WKH EUDNH GUDJ IRUFH DIWHU SDG LQVWDOODWLRQ1+5HIHU WR
3168$05;1,
81,QVWDOO WKH SDG DQG FDOLSHU DVVHPEO\/DQG FKHFN WKH EUDNH
GUDJ IRUFH1+5HIHU WR 3168$05;1,
?5HDU!
41&KHFN WKH EUDNH SDG WKLFNQHVV WKURXJK WKH FDOLSHU ERG\
FKHFN SRUW1
6WDQGDUG 9DOXH=43PP
/LPLW=513PP
&DXWLRQ
+4,:KHQ WKH OLPLW LV H[FHHGHG/UHSODFH WKH SDGV DW
ERWK VLGHV/DQG DOVR WKH EUDNH SDGV IRU WKH ZKHHOV
RQ WKH RSSRVLWH VLGH DW WKH VDPH WLPH1
+5,,I WKHUH LV D VLJQLILFDQW GLIIHUHQFH LQ WKH
WKLFNQHVVHV RI WKH SDGV RQ WKH OHIW DQG ULJKW VLGHV/
FKHFN WKH VOLGLQJ FRQGLWLRQ RI WKH SLVWRQ DQG SDG
SLQ1
515HPRYH WKH FOLS DQG SDG SLQ1
4 56
6 7
3DG SLQ

%$6,& %5$.( 6<67(0 ï2Q0YHKLFOH 6HUYLFH68$04:
615HPRYH WKH SDG DQG VKLP ZLWK D IODW0WLSSHG VFUHZGULYHU1
+4,3DG DQG ZHDU LQGLFDWRU DVVHPEO\
+5,3DG DVVHPEO\
+6,,QQHU VKLP
+7,2XWHU VKLP
710HDVXUH WKH KXE WRUTXH ZLWK WKH SDGV UHPRYHG WR PHDVXUH
WKH EUDNH GUDJ IRUFH1+5HIHU WR 3168$0661,
81,QVWDOO WKH SDG DQG FDOLSHU DVVHPEO\/DQG FKHFN WKH EUDNH
GUDJ IRUFH1+5HIHU WR 3168$0661,
',6& %5$.( 52725 &+(&.684335:33<5
&$87,21
:KHQ VHUYLFLQJ GLVF EUDNHV/LW LV QHFHVVDU\ WR H[HUFLVH FDXWLRQ WR NHHS WKH GLVF EUDNHV ZLWKLQ
WKH DOORZDEOH VHUYLFH YDOXHV LQ RUGHU WR PDLQWDLQ QRUPDO EUDNH RSHUDWLRQ1
%HIRUH UH0ILQLVKLQJ RU UH0SURFHVVLQJ WKH EUDNH GLVF VXUIDFH/WKH IROORZLQJ FRQGLWLRQV VKRXOG EH FKHFNHG1
,QVSHFWLRQ LWHPV5HPDUNV
6FUDWFKHV/UXVW/VDWXUDWHG OLQLQJ PDWHULDOV
DQG ZHDU-
,I WKH YHKLFOH LV QRW GULYHQ IRU D FHUWDLQ SHULRG/WKH VHFWLRQV RI
WKH GLVFV WKDW DUH QRW LQ FRQWDFW ZLWK OLQLQJ ZLOO EHFRPH UXVW\/FDXVLQJ
QRLVH DQG VKXGGHULQJ1
-
,I JURRYHV UHVXOWLQJ IURP H[FHVVLYH GLVF ZHDU DQG VFUDWFKHV DUH
QRW UHPRYHG SULRU WR LQVWDOOLQJ D QHZ SDG DVVHPEO\/WKHUH ZLOO
PRPHQWDULO\ EH LQDSSURSULDWH FRQWDFW EHWZHHQ WKH GLVF DQG WKH
OLQLQJ+SDG,1
5XQ0RXW RU GULIW([FHVVLYH UXQ0RXW RU GULIW RI WKH GLVFV ZLOO LQFUHDVH WKH SHGDO GHSUHVVLRQ
UHVLVWDQFH GXH WR SLVWRQ NQRFN0EDFN1
&KDQJH LQ WKLFNQHVV+SDUDOOHOLVP,,I WKH WKLFNQHVV RI WKH GLVF FKDQJHV/WKLV ZLOO FDXVH SHGDO SXOVDWLRQ/
VKXGGHULQJ DQG VXUJLQJ1
,QVHW RU ZDUSLQJ+IODWQHVV,2YHUKHDWLQJ DQG LPSURSHU KDQGOLQJ ZKLOH VHUYLFLQJ ZLOO FDXVH LQVHW RU
ZDUSLQJ1
64
5
7

%$6,& %5$.( 6<67(0 ï2Q0YHKLFOH 6HUYLFH68$04;
)5217 ',6& %5$.( 5810287 &+(&. $1'
&255(&7,21
68433<733:;
415HPRYH WKH FDOLSHU VXSSRUW>WKHQ UDLVH WKH FDOLSHU
DVVHPEO\ XSZDUG DQG VHFXUH E\ XVLQJ ZLUH1
51,QVSHFW WKH GLVF VXUIDFH IRU JURRYHV/FUDFNV DQG UXVW1
&OHDQ WKH GLVF WKRURXJKO\ DQG UHPRYH DOO UXVW1
613ODFH D GLDO JDXJH DSSUR[LPDWHO\8PP IURP WKH RXWHU
FLUFXPIHUHQFH RI WKH EUDNH GLVF/DQG PHDVXUH WKH UXQ0RXW
RI WKH GLVF1
/LPLW=3139PP
71,I WKH UXQ0RXW RI WKH EUDNH GLVF LV HTXLYDOHQW WR RU H[FHHGV
WKH OLPLW VSHFLILFDWLRQ/FKDQJH WKH SKDVH RI WKH GLVF DQG
KXE/DQG WKHQ PHDVXUH WKH UXQ0RXW DJDLQ1
+4,%HIRUH UHPRYLQJ WKH EUDNH GLVF/FKDON ERWK VLGHV
RI WKH ZKHHO VWXG RQ WKH VLGH DW ZKLFK UXQ0RXW LV
JUHDWHVW1
+5,3ODFH D GLDO JDXJH DV VKRZ LQ WKHLOOXVWUDWLRQ/DQG
WKHQ PRYH WKH KXE LQ WKH D[LDO GLUHFWLRQ DQG PHDVXUH
WKH SOD\1
6WDQGDUG YDOXH=3138PP
,I WKH SOD\ LV HTXDO WR RU H[FHHGV WKH VWDQGDUG YDOXH/
DGMXVW WKH ZKHHO EHDULQJ SUHORDG1+5HIHU WR *5283
59ï )URQW +XE $VVHPEO\1,
+6,,I WKH SOD\ GRHV QRW H[FHHG WKH VWDQGDUG YDOXH
VSHFLILFDWLRQ/LQVWDOO WKH EUDNH GLVF DW D SRVLWLRQ4;3q
DZD\ IURP WKH FKDON PDUN/DQG WKHQ FKHFN WKH UXQ0RXW
RI WKH EUDNH GLVF RQH DJDLQ1
81,I WKH UXQ0RXW FDQQRW EH FRUUHFWHG E\ FKDQJLQJ WKH SKDVH
RI WKH EUDNH GLVF/UHSODFH WKH GLVF RU WXUQ URWRU ZLWK RQ
WKH FDU W\SH EUDNH ODWKH+´0$'/'/0;:333)µ RU
HTXLYDOHQW,1
&KDON PDUN