Page 433 of 2490

clos
ed outlet valves.
Traction Control
Trac
tion control has the same capabilities as ASC but with th
e added ability to actuate the brakes of the spinning wheel.
This enhances ASC by improving acceleration particularly on surfaces with uneven friction , e.g. one wheel on ice the other
on tarmac.
When wheelspin occurs, brake line pressure to the slipping wheel is generated, to operate that wheel's brake. The BCM
achieves this by closing the cut-off solenoid valve and oper ating the hydraulic pump. Brake fluid is then drawn from the
reservoir through the non-actuated mast er cylinder to the brake caliper.
A 'TRAC' amber warning light flashes on the instrument panel when the system detects a spinning wheel.
The traction control system uses a brake control modulator with nine solenoid valv es: four normally open inlet valves and
four normally closed outlet valves and one special isolating va lve. The outlet valves control the brakes of each each rear
wheel individually on the traction control system.
Rear Wheel Speed Senso
rs and ABS/TCCM Circuit Diagram
Page 440 of 2490

Anti-Lock Control - Anti-Lock Brake System (ABS) Module
Remo
val and Installation
Remov
a
l
• C
A
UTIONS:
Replacement of nuts and bolts: Various thread-locking de vices are used on nuts and bolts throughout the vehicle.
These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
Remove brake fluid spilla ge immediately from paint work, with clean water.
Sp
ecial Tool(s)
Brake Pedal
H
old Tool
JDS 9013
1. Disc onne
ct battery ground cable (IMPORTANT, see operation
86.15.19 for further information).
2. Position vehicle on a four-post lift.
3. Open engine compartment and fit paint work protection covers
to fenders.
4. NOTE : Th
e following three pictorial procedures must be
carried-out to minimize brake fl uid loss when disconnecting the
brake tubes.
Open Left-Hand-Front and Left-H and-Rear caliper bleed nipples.
Connect a
bleed tube and co
ntainer to the calipers.
Op
en bleed nipples.
5. Depress and hold down brake pedal u s
ing special tool.
1. Position tool between brake pedal and seat frame.
2. Turn the tool wheel unti l the brake pedal is held
60mm down from its released position.
6. Tighten bleed nipples to:
Front caliper blee d nipple 4-6 Nm.
Rear
caliper bleed nip
ple 8-11 Nm.
Page 441 of 2490
Remove bleed tub
es and containers.
7. Disc
onnect electrical connectors from ABS/TCCM.
1. Pull plunger upwards.
2. Disconnect electrical connector.
3. Disconnect electrical connector
8. CAUTION: Remove brake flui d spillage immediately from
paint work, with clean water.
Position an absorbent cloth under neath the HCU to collect brake
fluid spillage.
9. NOTE
: To minimize brake fluid
loss, release the brake tubes
from the HCU in the order shown.
Release brake tubes from HCU.
1. Undo union nuts and re lease inlet brake tubes.
Install plugs to HCU inlet por
ts and brake tubes.
2. Undo union nuts and re lease outlet brake tubes.
Inst
all plugs to HCU outlet
ports and brake tubes.
10
.
Remove HCU from vehicle.
Re
move bolts.
T
aking care not to distort
brake tubes remove HCU.
11. Remove ABS/TCCM from the HCU.
Page 442 of 2490
In
stallation
Pla
ce the HCU on a work bench.
1. Disconnect electrical connector.
2. Remove bolts.
3. Remove ABS/TCCM.
12. Clean components and mating surfaces.
1. Install th e AB
S/TCCM to the HCU.
1. Install and tighten bolts.
2. Connect electrical connector.
2. Install HCU.
Takin g
care not to distort brake tubes position HCU into
bracket.
Install bolts and tighten to 8-1
0 Nm.
3. NOTE : To min
imize brake fluid lo
ss, install the brake tubes to
the HCU in the order shown.
Install brake tubes to HCU.
Re
move plugs from outlet HC
U ports and brake tubes.
1. Install and tighten outl et brake-tube union nuts.
Refer to Specification section 206-09 for torque
setting.
Re mo
ve plugs from inlet HC
U ports and brake tubes.
2. Install and tighten inlet brake-tube union nuts. Refer to Specification section 206-09 for torque setting.
4. Remove cloth from underneath HCU.
5. Connect electrical connectors to the ABS/TCCM.
Page 445 of 2490

Anti-Lock Control - Hydraulic Contro
l Unit (HCU)
Re
moval and Installation
Remov
al
• C
AUTIONS:
Replacement of nuts and bolts: Various thread-locking de vices are used on nuts and bolts throughout the vehicle.
These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
Remove brake fluid spilla ge immediately from paint work, with clean water.
S
pecial Tool(s)
Brake Pedal
Hold Tool
JDS 9013
1. Disc
onnect battery ground cable (IMPORTANT, see operation
86.15.19 for further information).
2. Position vehicle on a four-post lift.
3. Open engine compartment and fit paint work protection covers
to fenders.
4. NOTE
: The following three pictorial procedures must be
carried-out to minimize brake fl uid loss when disconnecting the
brake tubes.
Open Left-Hand-Front and Left-H and-Rear caliper bleed nipples.
Connect
a bleed tube and co
ntainer to the calipers.
O
pen bleed nipples.
5. Depress and hold down brake pedal u
sing special tool.
1. Position tool between brake pedal and seat frame.
2. Turn the tool wheel unti l the brake pedal is held
60mm down from its released position.
6. Tighten bleed nipples to:
Front caliper blee d nipple 4-6
Nm.
Rear
caliper bleed nipple 8-11 Nm.
Page 446 of 2490
Remove bleed tube
s and containers.
7. Disc onne
ct electrical connectors from ABS/TCCM.
1. Pull plunger upwards.
2. Disconnect electrical connector.
3. Disconnect electrical connector
8. CAUTION: Remove brake flui d spillage immediately from
paint work, with clean water.
Position an absorbent cloth under neath the HCU to collect brake
fluid spillage.
9. NOTE : To min
imize brake fluid loss, release the brake tubes
from the HCU in the order shown.
Release brake tubes from HCU.
1. Undo union nuts and re lease inlet brake tubes.
Install plugs to HCU inlet por t
s and brake tubes.
2. Undo union nuts and re lease outlet brake tubes.
Instal
l plugs to HCU outlet
ports and brake tubes.
10 . R
emove HCU from vehicle.
Re
mo
ve bolts.
T
a
king care not to distort
brake tubes remove HCU.
11. Remove ABS/TCCM from the HCU.
Page 447 of 2490
I
nstallation
Pl
ace the HCU on a work bench.
1. Disconnect electrical connector.
2. Remove bolts.
3. Remove ABS/TCCM.
12. Clean components and mating surfaces.
1. Install th
e ABS/TCCM to the HCU.
1. Install and tighten bolts.
2. Connect electrical connector.
2. Install HCU.
Takin
g care not to distort brake tubes position HCU into
bracket.
Install bolts an
d tighten to 8-10 Nm.
3. NOTE
: To minimize brake fluid lo
ss, install the brake tubes to
the HCU in the order shown.
Install brake tubes to HCU.
R
emove plugs from outlet HC
U ports and brake tubes.
1. Install and tighten outl et brake-tube union nuts.
Refer to Specification section 206-09 for torque
setting.
Re
move plugs from inlet HC
U ports and brake tubes.
2. Install and tighten inlet brake-tube union nuts. Refer to Specification section 206-09 for torque setting.
4. Remove cloth from underneath HCU.
5. Connect electrical connectors to the ABS/TCCM.
Page 1272 of 2490

3.3. Gradient: Under specific speeds and loads
4. 4. Cruise: During cruise control
5. 5. Manual: Shift map when the LH side of the 'J gate' is used
Three specific condition shift maps have a higher priority than the two base shift maps and will intervene when appropriate
conditions prevail for traction, gradient or cruise.
When traction control (engine or brake system derived) is operational the TCM will implement the traction map to maximise
control of wheel slip.
The gradient maps are intended to enhance vehicle drivability when towing or climbing a gradient. The TCM will implement
the maps when increased driving resistan ce is detected and enhanced drivability, cooling and increa sed performance is
appropriate.
The cruise map is intended to minimize unwanted gearshifts and 'hunting' and is activated when cruising near to the set
speed, or resuming.
Connector Pins Identification
Connector Pin Identity Chart for EM007
Pin NumberCircuit Function
001Pressure regulator 2
002Mode switch status
003Not used
004Pressure regulator #4
005Pressure regulator #1
006Power ground
007Not used
008Rotary switch L2
009Rotary switch L4
010 to 011Not used
012Mode switch Pin B (Sport)
013D to 4 switch
014Input speed sensor (-)
015Output speed sensor (screen)
016Output speed sensor (+)
017Not used
018Kickdown switch (where used)
019 to 020Not used
021Analogue ground
022Fluid temperature sensor
023Input speed sensor (screen)
024 to 025Not used
026B+
027Not used
028Digital ground
029Pressure regulator #3