Engine Cooling - Radiator4.0L SC V8 - AJ26
Remo
val and Installation
Remov
a
l
1.
Op
en the engine compartment and fit paintwork protection
sheets.
2. Disc
onnect the batt
ery ground cable.
Re
move the battery cover.
3. Drain the coolant from the radiator.
4. Depressurise the climate control system. Refer to Section 412-
03 Observe all safety warnings and precautions stated in that
section.
5. Release both gas struts, set the engine compartment cover
fully forward to the service acce ss position and support with a
wooden (or similar) strut - take care not to damage the engine
compartment cover or the radiator grille.
6. Remove the twin fan and motor assembly. Refer to Operation
26.25.12 in this section.
7. Di
sconnect the radiator breather hose.
R
e
lease the Quick-Fit hose (radiator to expansion tank)
and disconnect the hose from the radiator.
8. Disc
onnect the transmission oil cooler lower pipe.
1. Disconnect and reposition the union nut, lower cooler pipe to radiator. Di sconnect the pipe.
2. Remove and discard the O- ring seal from the pipe
and fit blanking plugs to the pipe and to the union on
the radiator.
9. From above the vehicle, disconne ct the transmission oil cooler
upper pipe.
conden
ser.
2. Fit a new O-ring seal to the pipe. Lubricate the seal with A/C compressor oil.
3. Reconnect the pipe to the condenser and fit the securing bolt.
6. Conne ct
the transmission
oil cooler upper pipe.
1. Remove the blanking plugs and fit a new O-ring seal to the pipe. Lubricate the seal with automatic
transmission fluid, and re position the pipe and the
union nut to the radiator.
2. Connect and tighten the union nut.
7. Conne ct
the transmission lower cooler pipe to the radiator.
1. Remove the blanking plugs and fit a new O-ring seal to the cooler pipe. Lubricate the seal with automatic
transmission fluid
2. Reposition the pipe and th e union nut to the radiator.
Connect and tighten the union nut.
8. Connect the radiator br
eather
hose (radiator to expansion
tank).
Conne ct
the hose to the radiator.
9. Connect the radiator coolant top hose.
1. Reposition and connect the top hose to the radiator.
2. Reposition the hose clip.
10
.
Fit the radiator top securing panel.
1. Position and align th e top securing panel.
2. Fit the eight securing bolts to the panel.
11
.
Tighten the ten bolts which secu re the radiator top panel.
12
.
Connect the radiator coolant bottom hose.
1. Reposition and connect the bottom hose to the radiator.
2. Reposition the hose clip.
13. Fit the twin fan and motor assembly. Refer to Operation
26.25.12 in this section.
14. Remove the temporary wooden support strut and reconnect
the gas struts to the engine compartment cover.
15. Check the level and replenish the transmission fluid as
necessary. Refer to Section 307 for the recommended
procedure.
The il
lustration above is a simplified expl
anation of how the starting system operates in conjunction with the Body Processor
Module (BPM) and the Engine Control Module (ECM).
Refer to the Starting Circuit Diagram in the Electrical Guide.
I g
nition Switch to ON Position
W
h
en the ignition key is set to the normal run position, the following sequence occurs:
The
is
olation relay in each fusebox is
energised to supply battery power to the fuses and associated circuits.
The BPM 'IGN
ON' terminal
is taken to 0V by the ignition switch.
The BPM
checks that various parameters are correct e.g. -
inertia switch is in the active condition - transmission is in
PARK - security system has been correctly disabled.
It e
m
De
scr
iption
1Batt
ery
2To Re ar
Fusebox
3Hi
gh Power Pr
otection Module
4To Front
Fu
seboxes
5Starter Re
lay
6Body Processor M
odule (BPM)
7Engine
C
ontrol Module (ECM)
8Ignition Switch
9CRANK Signal
10Ignition ON Signal
11Inertia Switch
12St
arte
r Motor and Solenoid
Starting System Operation
Starting System - Starting System
Diagn
osis and Testing
I
n
spection and Verification
W
A
RNING: Make sure
the vehicle is in NEUTRAL or PARK for vehicles with au tomatic transmission, NEUTRAL for
vehicles with manual transmissi on, and apply the parking brake. Failure to foll ow this instruction may result in personal
injury.
1. 1. Verify the customer concern.
2. 2. Visually inspect for obvious signs of mechanical or electrical damage, correct fitment, etc.
Vi
sual Inspection Chart
3.
3. If an obvi
ous cause for an observed or
reported concern is found, correct th e cause (if possible) before proceeding
to the next step.
4. 4. If the concern is not visually evident, refer to the Diagnostic trouble code (DTC) index.
CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit,
part number 3548-1358-00. Failure to follow this in struction may result in damage to the vehicle.
• NOTE: When performing electrical voltag e or resistance tests, always use a digital multimeter (DMM) accurate to 3
decimal places, and with an up-t o-date calibration certificate. When testing resistance, always take the resistance of the
DMM leads into account.
• NOTE: Check and rectify basic faults before beginning diagnostic ro utines involving pinpoint tests.
Sym
ptom Chart
MechanicalElectrical
Starte
r motor
Flywheel
ring gear
Engine
s
eized
Batter
y condition, state of charge
Starte
r motor
F
u
se 3 of the EMS fuse box
High
power protec ti
on module
Starter relay Ignition switc
h
W
i
ring harness(es)
Damaged, loose or corroded connector
s
Body processor module (B
PM)
Engine
C
ontrol Module (ECM)
Sy
m
ptom
(
gene r
al)
Sy
m
ptom
(specific)
Possib l
e source
Acti
o
n
No
n
-Start
Engine does
not
crankEngine s
iezed
Batt
ery and
/or
cables
Inhibitor circuit St arte
r motor
Starter relay Ignition switc
h
ECM relay Body processor
modu le
Check that
the engine turns. Check the battery condition and state
of charge. For starter motor and ca ble tests,GO to Pinpoint Test A.
. For ECM relay
tests,
REFER to Section 303
-14
Electronic Engine Controls
.
Engine
c
ranks
too fast/slow
Batt ery and
/or
cables
St arte
r motor
Cy
linder
com
pression
Check the battery con
dition
and st
ate of charge. For starter motor
and cable tests,GO to Pinpoint Test A.
. Chec
k compressions.
Engine Igni
tion -
Engine Ignition
Description an
d Operation
I
gnition coil and spark plug reference
Any positional r
eferences are base
d upon the following convention:
viewing from the driving position, the right-hand cylinder bank is designated bank 1 (A on circuit diagrams) and the left-
hand cylinder bank as bank 2 (B on circuit diagrams).
The cylinder bores of each bank are number ed 1 to 4, from the front of the vehicle.
Ig
nition System
Th
e ignition system provides timing cont
rol in accordance with the engine mana gement strategy and powertrain sensor
inputs; the system consists of:
engine
control module
igni
tion coils supply relay
ignit
ion control modules
igni
tion coils
spark plu
gs
Engine Control Module (ECM)
pr
ovides triggering for the ignition control modules
to control individual firing of the spark plugs
supplies ground for
the igni
tion coils supply relay
I
gnition Coils Supply Relay
The
ignition coils supply relay is located
in the engine and transmission control mo dule compartment; refer to Relay Details
in Electrical Wiring and Circuit Protection, Section 418-01.
The ECM switches a ground to the coil of the ignition coils supply relay; the relay energizes and switches a 12v supply to the
ignition control modules and the ignition coils.
I
gnition Control Modules
or sho
rt circuit to B+ voltage
Ignition modul
e
2 ground circuit
fault
Ignition coil relay fai
lure
Ignition coil
open/short
circuit
Ignition modul
e
2 failure
P1474Int
e
rcooler coolant pump relay
malfunction
Intercooler pump relay failure
Intercooler pump relay
to ECM
drive circuit fault
Intercooler pump relay coi
l ground
circuit fault
ECM power supply f
ault
F
or i
ntercooler pump relay circuit
tests,GO to Pinpoint Test Z.
.
P1475Ra
diator fans slow
(series) circuit
malfunction
R a
diator fan control relay module
to ECM 'series' drive circuit (relay
pin 9) fault
Relay coil ignition power supply
o p
en circuit
ECM ground circuit fault (relay coil
drive)
ECT se ns
or circuit malfunction
(refer to P0116)
F o
r radiator fan seri
es circuit tests,GO
to Pinpoint Test AA.
P1476Ra
diator fans fast (parallel) circuit
malfunction
R a
diator fan control relay module
to ECM 'parallel' drive circuit (relay
pin 7) fault
Relay coil ignition power supply
o p
en circuit
ECM ground circuit faul
t (relay coil
drive)
ECT sens
or circuit malfunction
(refer to P0116)
F or radi
ator fan parallel circuit
tests,GO to Pinpoint Test AB.
.
P1516Gear change PARK
/NEUTRAL
driving malfunction
Transmission range (T
R) sensor to
ECM circuit open circuit or high
resistance
TR sensor f
ailure
D-
4
switch to TCM circuit open
circuit or high resistance
D-4 swi
tch fault
For
PARK/NEUTRAL tests,GO to
Pinpoint Test AC.
.
P1517Engine PA
RK/NEUTRAL
cranking
malfunction
Transmissi on range (T
R) sensor to
ECM circuit open circuit or high
resistance
TR sensor f
ailure
Fo
r
PARK/NEUTRAL tests,GO to
Pinpoint Test AC.
.
P1571Brake swit
ch malfunction
Brake sw
it
ch to ECM circuit open
circuit, short circ uit to ground, high
resistance
Brake sw it
ch ignition switched
ground circuit open circuit
Brake sw it
ch failure
Brake ca
ncel
switch to ECM circuit
open circuit, short circuit to
ground, high resistance
Brake ca nce
l switch to cruise
(speed) control switch circuit open
circuit, short circ uit to ground, high
resistance
Brake cance
l switch ignition
switched power supply open circuit
Brake ca nce
l switch failure
Cru
i
se (speed) control switch
failure
For cru i
se (speed) control circuit tests,
REF
E
R to Section 310
-03
Sp
eed
Control.
P1606Engine
m
anagement system
(EMS) control relay malfunction
ECM co ntrol rel
ay failure
ECM c
o
ntrol relay to ECM circuit
fault
ECM co ntrol rel
ay coil power supply
open circuit
ECM ground circuit faul t (relay coil
drive)
F or ECM
relay circuit tests,GO to
Pinpoint Test AD.
.
P1609EC
M microprocessor-to-
microprocessor communication
ECM failu r
e
Contact deal
er techni
cal support for
advice on possible ECM failure.
Is th
e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to AB3
.
AB3
: CHECK THE RADIATOR FAN MODULE TO ECM
'PARALLEL' DRIVE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swi
tch to the OFF
position.
1
Meas
ure the resistance between EM13, pin 16 (WU) and GROUND.
2
Is
the resistance less than 10,000 ohms?
Yes
REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to AA4
.
AB4
: CHECK THE RADIATOR FAN MODULE IGNITION SUPPLY
Re
connect the ECM electrical connector, EM13.
1
Turn the ignition swi
tch to the ON
position.
2
Measure the
voltage between LS
31, pin 08 (WP) and GROUND.
3
Is the vol
tage greater than 10 volts?
Yes INSTALL a new radiator fan module. REFER to Section 303
-0
3A Engine Cooling
/
30
3
-03
B
Supercharger
Cooling
. CLEA
R the DTC. TEST the sy
stem for normal operation.
No REPAIR the circuit between LS31, pin 08 (WP) and battery. This circuit includes the EMS fuse box-
(fuse 14), the EMS relay, etc. For additional information, refer to the wiring diagrams. CLEAR the
DTC. TEST the system for normal operation.
P
INPOINT TEST AC : DTC P1516, P1517; GEAR
CHANGE PARK/NEUTRAL DRIVING MALFUNCTION
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
AC1: CH
ECK THE TRANSMISSION RANGE (TR) SE
NSOR TO ECM CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
Di
sconnect the TR sensor el
ectrical connector, EM47.
2
D
isconnect the ECM electrical connector, EM10.
3
Meas
ure the resistance between EM47, pin K (RU) and EM10, pin 15 (RU).
4
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to AC2
.
AC2: CH
ECK THE TRANSMISSION RANGE (TR)
SENSOR PARK/NEUTRAL SWITCHING ACTION
Meas
ure the resistance between pi
ns J and K of the TR sensor.
1
Mo
ve the selector lever from
PARK to NEUTRAL and back.
2
D
oes the resistance switch between open ci
rcuit and continuity as the lever moves?
Yes GO to AC3
.
No
INSTALL a new transmission range sensor. CLEAR th e DTC. TEST the system for normal operation.
AC3: CH
ECK THE D-4 SWITCH TO
TCM CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the D-4 switch electrical connector, CC07.
1
Di
sconnect the TCM electrical connector, EM07.
2
Meas
ure the resistance between CC07,
pin 01 (US) and EM07, pin 13 (US).
3
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No INSTALL a new transmission range sensor. CLEAR th e DTC. TEST the system for normal operation.
P
INPOINT TEST AD : DTC P1606;
EMS CONTROL RELAY MALFUNCTION