Page 230 of 2490

1.
Position hub carrier on block of wood.
2. Position ABS-rotor sensor to hub.
Ali g
n assembly to press-ram, and operate press to install
ABS-sensor rotor to hub.
10 . CAUTI
ON: Do not use excessive force when levering
hub.
Measure hub end-float.
Secure hub carri er in vi
ce.
Inst
al
l special tool JD15 to hub.
1. Install dial gauge JD 13A on hub carrier.
2. Using two levers, measure and record hub end-float.
R e
move special tools from hub carrier.
11
. Using h
ydraulic pr
ess, remove hub and outer bearing
assembly from carrier.
1. Position large section of special tool JD132 on press bed, with recess in tool upper most.
2. Position hub carrier on tool, ensuring parking brake cable housing locates in tool recess.
3. Position small section of special tool JD132 on hub.
Alig
n assembly to press-ram, and operate press to remove
hub from hub carrier.
12 . R
emove ABS rotor and inner bearing from hub carrier.
R
e
move ABS rotor.
R
e
move inner bearing.
13. Remove outer bearing assembly from hub.
Remove bearing shim.
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25
.
Install hub assembly to wi shbone and axle assembly.
Position hu
b and carrier to wishbone and axle shaft.
Install piv
ot pin ensuring that
eccentric flange correctly
seats in wishbone groove.
26
.
Install washer and nut on pivot pin, but DO NOT tighten nut.
27
.
Install hub on axle shaft .
Route parking brake cable throu
gh hub carrier aperture
and install grommet.
Appl
y Loctite 270 to axle shaft splines and thread, and
fully seat hub on shaft.
28. Install locating collar and hub nut on axle shaft, but DO NOT
tighten hub nut.
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29. Tigh
ten pivot pin nut.
Al
ign mark
er on pivot pin flange with mark made on
wishbone.
Ensuri ng pi
n position is not
disturbed, tighten nut to 88-
118Nm.
30 . Inst
all wheel speed sensor on hub carrier.
Posit
i
on sensor on hub carrier
and install and tighten bolt
to 7-10Nm.
Connect
wheel speed sensor harness to sensor.
31 . Using new ti
e strap, secure wh
eel speed sensor harness to
hub carrier.
32. Install handbrake shoes. Re fer to operation 70.40.05.
33. Install brake disc. Refer to operation 70.10.13.
34. Position special tool 204-195 on hub studs and install
securing nuts.
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35
.
Tighten hub nut to 304-336Nm.
36. Remove securing nuts and withdraw special tool 204-195
from hub.
37. Install rear wheel. Refer to Section 204-04.
38. Remove stands and lower vehi cle onto wheels. Refer to
section 100-02.
39. Raise vehicle on four-post lift.
40
.
Route parking brake cable through suspension mounting
bracket and secure with clip.
41
.
Route parking brake LH ca ble through equalizer.
42. Install LH cable in connecting clip.
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43
. Adjust parkin
g brake cable. Refer to 70.35.10.
44. Lower four-post lift
45. Apply parking brake.
46. Carry out rear wheel alignm ent check and adjust as
necessary. Refer to data in Specification section.
Page 237 of 2490
Rear Suspension - Wheel Hub
Seal
Re
moval and Installation
Remov
al
S
pecial Tool(s)
Hub Holdin
g Tool
204-195 (JD227)
Hub Pu
ller
204-011 (JD 1D)
R
ear-Hub Remover
204-113 (JD 132)
O
il Seal Remover/Replacer
205-234 (JD 550-1)
1. CAUTION: Replacement of nuts and bolts: Various
thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt
can be used. See section 100-00 for information.
Release parking brake.
2. R
aise the vehicle on a four-post lift.
3. Fully
slacken but do not remove parking brake cable adjuster
nut.
4. Release appropriate side parkin g brake cable from connecting
Page 238 of 2490
clip
.
5. With draw parkin
g brake cable th
rough equalizer (LH side cable
only).
6. Lower four-post lift.
7. Raise rear of vehicle to workin g height and support on stands.
Refer to section 100-02.
8. Remove rear wheel. Refer to section 204-04.
9. Posit i
on special tool (204-1
95) on hub studs and install
securing nuts.
10 . Slac
ken but do not remove hub to axle shaft securing nut.
11. Remove nuts and withdraw special tool (204-195) from hub.
12. Remove rear brake disc. Refer to 70.10.13.
13. Remove parking brake shoe s. Refer to 70.40.05.
14. Remove wheel speed sensor.
Page 240 of 2490
19. Remove h
ub puller an
d thread protector.
Re
move securing nuts and
release puller from hub.
Re
move thread protecto
r from axle shaft.
20 . Relea
se parking brake cable
from suspension mounting
bracket.
Remove cable reta ining clip.
Draw c
a
ble through suspension mounting bracket
aperture.
21 . Remove parking brake cable to hu
b carrier grommet.
22 . Remove back plate.
Remove two bolts and two scre ws securing back plate
to
hub carrier.
With draw back plate
complete
with parking brake cable.
23. Mark wishbone at pivot pin eccentric flange marker to aid
installation.