Page 90 of 2490
Front Suspension - Rear Lower Arm Bushing
Remo
val and Installation
Remov
a
l
CAUTI
O
N: Replacement of
nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. Refer to Section 100-00 for further
information.
S p
ecial Tool(s)
R
o
ad spring compressor
204-111 (JD115)
Taper separator
2
11-098 (JD 100)
Ball
Jo
int Taper Separator
204-192 (JD 219)
Bal l
joint splitter
204-293
1. Ra
ise front of vehicle and support on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to Section 100-02.
3. CAUTIO
N: Do not suspend caliper from brake hose as
this will damage the hose.
Remove brake calipers from carriers. 1. Remove caliper spring clip.
2. Remove guide pin dust caps.
3. Slacken and withdraw guide pins.
4. Remove caliper from carrier and tie to suspension mounting bracket.
4. Ra
ise vehicle further to provid
e access for Special Tool 204-
Page 103 of 2490
2.
Using new tiestraps secure wheel speed sensor
harness to upper wishbone.
25
.
Install brake calipers.
R
emove tie supporting brake caliper.
1. Install caliper on carrier.
2. Install guide pins and tighten to 25-30Nm.
3. Install guide pin dust caps.
4. Install caliper spring clip.
26
.
Position and partially tighten wishbone rear eccentric bolt.
R
otate eccentric bolt to align large graduation with mark
made during removal.
27
.
Position and partially tighten wishbone front eccentric bolt.
R
otate eccentric bolt to align large graduation with mark
made during removal.
P
artially tighten bolt.
28. Fit road wheel. Refer to Section 100-02.
29. Raise vehicle, remove stands and lower vehicle onto road
wheels.
30. Ensuring graduation mark remains aligned, finally tighten
wishbone rear eccentric bolt to 113-153Nm.
Page 136 of 2490
Remova
l
CAUTI
O
N: Replacement of
nuts and bolts: Various thread-locking devises are used on nuts and bolts throughout the
vehicle. These devises restrict the number of times a nut or bolt can be used. See section 100-00 for information.
1 8
G 1004
1.
Re
move vertical link and hub as
sembly. Refer to 60.25.38.90.
2. Re
move brake disc shield from vertical link.
1. Remove screws.
2. Remove disc shield.
3. Us
ing special tool, secure vertical link and hub assembly in a
vise.
Secure special tool
in a vise.
Posit
i
on hub in tool.
Inst
al
l wheel nuts.
4. Re
move rotor nut spring-clip.
5. Remove rotor nut.
Us
ing special tool 206-066A remove rotor nut.
Page 142 of 2490
Remova
l
CAUTI
O
N: Replacement of
nuts and bolts: Various thread-locking devises are used on nuts and bolts throughout the
vehicle. These devises restrict the number of times a nut or bolt can be used. Refer to Section 100-00 for further
information.
1 8
G 1004
1.
Ra
ise front of vehicle and support on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to Section 100-02.
3. Remove front brake disc. Refer to 70.10.12.
4. Remove vertical link and hub assembly. Refer to operation
60.25.38.90.
5. Re
move brake-disc shield from vertical link.
1. Remove screws.
2. Remove disc shield.
6. Us
ing special tool, secure vertical link and hub assembly in a
vise.
Secu re spe
cial tool 204-195 in a vise.
Posit
i
on hub in tool.
Inst
al
l wheel nuts.
7. Remove rotor nut spring-clip.
Page 148 of 2490
Remova
l
CAUTI
O
N: Replacement of
nuts and bolts: Various thread-locking devises are used on nuts and bolts throughout the
vehicle. These devises restrict the number of times a nut or bolt can be used. See section 100-00 for information.
1 8
G 1004
1.
Ra
ise front of vehicle and support on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to Section 100-02.
3. Remove front brake disc. Refer to 70.10.12.
4. Remove vertical link and hub assembly. Refer to operation
60.25.38.90.
5. Re
move brake-disc shield from vertical link.
1. Remove screws.
2. Remove disc shield.
6. Us
ing special tool, secure vertical link and hub assembly in a
vise.
Secure special tool
in a vise.
Posit
i
on hub in tool.
Inst
al
l wheel nuts.
7. Re
move rotor nut spring-clip.
Page 153 of 2490
Front Susp
ension - Wheel Knuckle and Wheel Hub Assembly
Re
moval and Installation
Remov
al
S
pecial Tool(s)
R
oad spring compressor
204-111 (JD115)
Taper separator
211-098 (JD 100)
Front
suspension ball joint splitter
204-192 (JD 219)
Bal
l joint splitter
204-293
1. Raise front of vehicle and support on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to 74.20.05.
3. Remove brake disc. Refer to 70.10.12.
4. Using wire or string, secure brak e caliper to road spring to take
weight off brake hose.
5. Raise vehicle sufficient to provide access for special tool 204-
111.
6. Ins
tall special tool 204-111 in road spring.
Sl
acken tool adjuster to suit spring length.
Fit adaptor and th
rust collar.
Posit
ion stem of tool in center of spring passing dowel
through slot in su spension turret.
7. WARNING: WHEN TURNING TOOL ADJUSTER, ENSURE
Page 159 of 2490
Front Susp
ension - Wheel
Knuckle and Wheel Hub Assembly Conversion
Re
moval and Installation
Remov
al
S
pecial Tool(s)
R
oad spring compressor
204-111 (JD115)
Taper separator
211-098 (JD 100)
Front
suspension ball joint splitter
204-192 (JD 219)
Bal
l joint splitter
204-293
1. Raise front of vehicle and support on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to 74.20.05.
3. Remove brake disc. Refer to 70.10.12.
4. Using wire or string, secure brak e caliper to road spring to take
weight off brake hose.
5. Raise vehicle sufficient to provide access for special tool 204-
111.
6. R
emove nut and bolt securing stabilizer bar link arm to lower
wishbone.
7. Remove nut securing link arm ba ll joint to stabilizer bar and
remove link arm from vehicle.
Page 171 of 2490

Rear
Suspension - Rear Susp
ension and Axle Assembly
Re
moval and Installation
Remov
al
1.
CAUTI
ON: Replacement of nuts and bolts: Various
thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt
can be used.
For additional informat ion, refer to Section 100
-0
0 General
Informati
on
.
R
aise the rear of the vehicle
and support on axle stands.
For additional informat ion, refer to Section 100
-0
2 Jacking and
Liftin
g
.
2.
R
emove the rear wheels.
For additional informat ion, refer to Section 204
-04
Wheels and
Tire
s
.
3. CAUTI
ON: Do not suspend the caliper from the brake
hose as this will damage the hose.
• NOTE: Right-hand shown, left-hand similar
Remove the brake calipers from the carriers.
1. Remove the caliper spring clip.
2. Remove the guide pin dust caps.
3. Slacken and withdr aw the guide pins.
4. Remove the caliper from the carrier and secure to the suspension mounting bracket using a tie strap.
4. NOTE
: Right-hand shown, left-hand similar
Disconnect the wheel speed sensor electrical connectors.
5. NOTE: Right-hand shown, left-hand similar
Remove and discard th e tie straps securing the wheel speed
sensor harnesses to the brake hose clips.