Page 195 of 2490

Rear
Suspension - Spring
Re
moval and Installation
Remov
al
S
pecial Tool(s)
Spri
ng Compressors
204-179 (JD 199)
Spri
ng Retaining straps
204-179-1 (JD 199-1)
1. CAUTION: Replacement of nuts and bolts: Various
thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt
can be used.
For additional informat ion, refer to Section 100
-0
0 General
Informati
on
.
R
aise the rear of the vehicle
and support on axle stands.
For additional informat ion, refer to Section 100
-0
2 Jacking and
Liftin
g
.
2.
R
emove the relevant rear wheel.
For additional informat ion, refer to Section 204
-04
Wheels and
Tire
s
.
3. CAUTI
ON: Do not suspend the caliper from the brake
hose as this will damage the hose.
Remove the brake caliper from the carrier.
1. Remove the caliper spring clip.
2. Remove the guide pin dust caps.
3. Slacken and withdr aw the guide pins.
4. Remove the caliper from the carrier and secure to the suspension mounting bracket using a tie strap.
4. Di
sconnect the wheel speed sensor electrical connector.
Page 196 of 2490
5. Remove an d discard the tie
st
rap securing the wheel speed
sensor harness to the brake hose clip.
6. Mark the wi shbone at the
pivot
pin eccentric flan ge marker to
aid installation.
7. Remove the pivot pin nu
t and washer.
8. CAUTION: To prevent damage to the parking brake cable,
the hub carrier must be supported on removal from the wishbone.
Re
move the hub carrie
r from the wishbone.
Re
move the pivot pin from the hub carrier.
Page 206 of 2490
23. Inst
all the pivot pin nut.
Ali
g
n the marker on the pivo
t pin flange with the mark
made on wishbone.
Inst al
l the nut on to the pivot pin and, ensuring the pin
position is not dist urbed, tighten the nut to 88-118 Nm.
24. Release the tie strap securing the brake caliper to the
suspension mounting bracket.
25 . Install
the brake caliper on to the carrier.
1. Position the caliper asse mbly on to the carrier.
2. Install the guide pins and tighten to 25-30 Nm.
3. Install the dust caps.
4. Install the brake caliper spring clip.
26 . Conne
ct the wheel speed sensor electrical connector.
27. Using a new tie strap, secure the wheel speed sensor harness
to the brake hose clip.
Page 222 of 2490
Remova
l
2
05-2
34 (JD 550-1)
1. CAUTION: Replacement of nuts and bolts: Various
thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt
can be used. See section 100-00 for information.
Release handbrake.
2. Ra
ise the vehicle on a four-post lift.
3. Fully slacken bu
t do not remove parking brake cable adjuster
nut.
4. Relea s
e appropriate side parkin
g brake cable from connecting
clip.
5. With draw parkin
g brake cable th
rough equalizer (LH side cable
only).
6. Lower four-post lift.
7. Raise rear of vehicle to workin g height and support on stands.
Refer to section 100-02.
8. Remove rear wheel. Refer to section 204-04.
Page 223 of 2490
9. P
osition special tool 204-195 on hub studs and install securing
nuts.
10
.
Slacken but do not remove hub to axle shaft securing nut.
11. Remove securing nuts and withdraw special tool (204-195)
from hub.
12. Remove rear brake disc. Refer to 70.10.13.
13. Remove parking brake shoe s. Refer to 70.40.05.
14
.
Remove wheel speed sensor.
Disc
onnect wheel speed sensor harness from sensor
R
emove wheel speed sensor se
curing bolt and withdraw
sensor from hub carrier.
15
.
Sever and discard wheel speed sensor harness tie strap and
position harness for access.
16. Remove hub nut and collar.
Re
move nut.
Page 224 of 2490
Remove l
ocating collar.
17 . Install a th
read protector on axle shaft.
18 . R
elease hub from axle shaft.
Pos
i
tion hub puller 204-011 on hub studs.
Inst
al
l securing nuts.
Progres
s
ively tighten
puller center bolt to release hub from
axle shaft splines.
19. Remove hub puller an d thread protector.
Re
move securing nuts and
release puller from hub.
Re
move thread protecto
r from axle shaft.
20 . Relea
se parking brake cable
from suspension mounting
bracket.
Remove cable reta ining clip.
Draw c
a
ble through suspension mounting bracket
aperture.
21. Remove parking brake cable to hub carrier grommet.
Page 225 of 2490
22
.
Remove back plate.
Remove two bolts and two scre ws securi
ng back plate to
hub carrier.
With
draw back plate complete
with parking brake cable.
23
.
Mark wishbone at pivot pin eccentric flange marker to aid
installation.
24
.
Remove nut and washer from pivot pin.
25. Remove hub and carrier from wishbone and axle shaft.
With
draw pivot pin and remove
hub and carrier assembly.
Page 226 of 2490
26. CAUTI
ON: Note position of
shims during removal. They
must be returned to their original positions during installation.
Noting positions, remove shim from each end of pivot pin
sleeve.
27 . W
ithdraw pivot pin sleeve from hub carrier.
28 .
Using a h
ydraulic press,
remove hub from carrier.
Plac
e large section of special tool 204-113 on press bed,
with recess in t ool uppermost.
Positi
on hub carrier on tool
, ensuring handbrake cable
housing locates in tool recess.
Posit i
on small section of special tool on hub. 204-113.
Align to
ol to press-r
am, and
operate press to remove hub
from hub carrier.
29. Place hub carrier on a work bench.
30. Withdraw ABS rotor from hub carrier.