Page 2282 of 2490
9. Slacken and remove the two se curity guard securing bolts
and remove shield from door.
10. Withdraw locking sleeve to release door lock barrel link
rod, and remove link rod.
11. Slacken and remove the three lock securing bolts.
12. Remove remote control cabl e abutment securing clip,
disconnect cable from lock as sembly and remove lock from
door.
Page 2283 of 2490

Installation
1. Position lock assembly in door, connect remote cable and fit
and fully seat securing clip.
2. Align lock assembly in door and fit and tighten the three
securing bolts.
3. Connect barrel to lock link rod and secure with locking sleeve.
4. Position security guard in door and fit but do not tighten lower
securing bolt.
5. Fit and tighten outer handle/security guard upper securing
bolt.
6. Finally tighten security guard lower securing bolt.
7. Position inner lock operating ro d in door and connect rod to
lock assembly.
8. Connect door outer handle operating rod to lock assembly.
9. Check for satisfactory door handle operation.
10. Reposition plastic inner sheet.
11. Connect lock actuator harness multiplug and fit multiplug to
mounting bracket.
12. Connect ground cable to battery terminal. Refer to 86.15.15.
13. Check for satisfactory door locking operation.
14. Disconnect ground cable from battery terminal. Refer to
86.15.15.
15. Ensure that water shedder contact area of door is clean and
dry.
16. Pass door harness through water shedder.
17. Fit and firmly seat water shedder on door ensuring
satisfactory adhesion.
18. Fit door casing. Refer to 76.34.01
19. Connect ground cable to battery terminal and fit cover to
batery. Refer to 86.15.15.
Page 2284 of 2490
Handles, Locks, Latches and Entry Systems - Glove Compartment Lid
Handle
Removal and Installation
Removal
Installation
1.
Remove glovebox lid. Refer to 76.52.02.
2. Remove the glove box ha ndle and lock barrel.
1. Holding the handle in the open position, remove it from the mounting bracket by carefully prising the RH
support outwards.
2. Remove the handle return spring.
3. Releasing the retaining tangs, remove the lock barrel.
1. Install glove box handle and lock barrel to lid.
1. Install handle return spring ensuring that it engages in the lid mounting slot.
2. Position lock rods inwards and Install and fully seat handle in right-hand mounting bracket.
3. Install lock barrel to lid.
2. Install glovebox lid. Refer to 76.52.02.
Page 2285 of 2490

Handles, Locks, Latches and Entry Systems - Glove Compartment Lid Lock
Cylinder
Removal and Installation
Removal
Installation
1. Remove glovebox handle and lock assembly. Refer to
76.52.08.
2. Remove plastic lock rod operat ing bush from lock barrel.
3. Remove operating bush bias spring from lock barrel.
4. Slacken and remove screw securing barrel to housing and
remove barrel from lock housing.
5. Thoroughly clean lock housing.
1. NOTE: For re-fitting of original lock barrel, refer to operations 4 to 9.
Identify key cut code. 1. Hold key so that cut ou ts can be identified and
commencing at key grip, note and record cut out
sequence.
2. Fit lock discs to barrel.
1. Grease bore of lock barrel.
2. Ensure lock discs match recorded key code.
3. Grease the first seven discs and install them in the barrel in sequence with embossed spacers in
between and orientated to align roller locations.
4. Fit wavy spring spacer.
5. Grease and fit final disc.
3. Fit shutter assembly an d roller to barrel.
1. Grease shutter assemb ly and fit to barrel.
2. Align recesses in discs and spacers to accept the steel roller.
3. Grease steel roller and fit into recesses via barrel slot.
Via adjacent barrel slot, check discs for correct sequence
and orientation.
4. Align and fit barrel into lock housing.
5. Fit plastic securing ring to barrel and rotate to engage locking
tangs.
Page 2286 of 2490
6.
Fit bias spring to operating arm ensuring it is fully seated and
tensioned, with ends positioned each side of pillar.
7. Fit operating arm and bias spring assembly to barrel and
secure with 'C' clip.
8. Fit lock barrel assembly to housing.
9. Position lock assembly in handle and fit and tighten securing
screw.
10. Fit key and check lock function.
11. Remove key from lock.
12. Fit handle and lock assembly to glovebox lid.. Refer to 76.52
08.
Page 2287 of 2490
Handles, Locks, Latches and Entry Systems - Luggage Compartment Lid
Latch
Removal and Installation
Removal
1. Remove trunk lamp assemblies. Refer to 86.45.16.
2. Remove covers from the two tr unk latch finisher securing
bolts and slacken and remove securing bolts.
3. Remove latch finisher from trunk.
4. Release and discard the four trunk lid liner rear fasteners
and position liner for access.
5. Release trunk open switch multiplug from retaining clip and
disconnect multiplug.
6. Slacken and remove the latch assembly securing bolt.
Page 2288 of 2490
Installation
7. Disconnect lock barrel link rod.
8. Disconnect lock motor link rod.
9. Withdraw lock assembly from trunk , release trunk open
switch retaining tang and remove switch from lock assembly.
1. Fit and fully seat trunk open switch to lock assembly.
2. Position lock assembly in trunk and connect lock barrel and
Page 2289 of 2490
lock motor link rods.
3.
Fit and tighten lock assembly securing bolt.
4. Connect lock switch multiplug and install in mounting clip.
5. Reposition trunk lid liner and secure with new fasteners.
6. Position lock finisher and fi t and tighten securing bolts.
7. Fit and fully seat covers over finisher securing bolts.
8. Fit trunk light. Refer to 86.45.16.