Page 95 of 2490
24
.
Slacken but do not remove shock absorber lower nut and
bolt.
25
.
Release lower steering column from pinion shaft.
1. Remove lower steering column nut and bolt.
Move column up
wards to release it from pinion shaft.
26
.
Disconnect harness connector from steering transducer.
27. Remove tiestrap securing retu rn pipe, harness (RHD only)
and rubber support to steering rack.
Page 96 of 2490
28. CAU
TION: Do not allow steerin
g pipes to support weight
of steering rack.
Position steering rack for access.
Pivot steering arm ful
ly downwards
Re
move steering rack securing bolts.
Carefully move steer
ing rack
downwards for access to
wishbone eccentric bolt.
29 . R
emove lower wishbone rear
arm eccentric bolt and nut.
Mark position of eccentri
c bo
lt large graduation mark on
crossbeam.
Remove wish
bone eccent
ric bolt and nut.
30. Remove lower wishbone rear arm/ball joint assembly from
crossbeam.
31 . R
emove lower wishbone front
arm eccentric bolt and nut.
Mark position of eccentri
c bo
lt large graduation mark on
crossbeam.
Re
move wishbone front ec
centric bolt and nut.
32. Remove lower wishbone front arm from crossbeam.
33. NOTE: For assembly purposes, note orientation of bush.
• NOTE: Initial press action will cause tool to sh ear bush flange.
Using a hydraulic press, remove bush from wishbone front arm.
Page 98 of 2490
not ti
ghten eccentric bolt and nut.
4. Install steeri
ng rack on crossbeam.
Ensure that b
ushes are correct
ly positioned on steering
rack.
Posi ti
on steering rack on crossbeam.
Position support brac
kets over bus
hes.
Install mountin
g bracket bolts an
d tighten to 41-54Nm.
5. Inst al
l lower steering column on pinion shaft.
Move col
u
mn downwards to engage coupling splines on
pinion shaft.
1. Install nut and bolt and tighten to 22-28Nm.
6. Position an d
connect harnes
s to steering transducer.
RHD veh
icles. Position steeri
ng harness behind return
pipe.
Conne ct
harness to transducer.
7. Secure return pipe on steering rack.
1. Position pipe rubber support on steering rack.
2. Position pipe on support .
3. RHD vehicles. Position harness on pipe support rubber.
Page 100 of 2490
12. Position verti
cal link/ hub asse
mbly on lower ball joint taper
pin, install nut and tighten to 60-80Nm.
13 . Position verti
cal link/ hub asse
mbly on upper ball joint taper
pin.
14 . Install nu
t securing upper ball jo
int to vertical link and tighten
to 60-80Nm.
15. Position tie rod ball joint taper pin on steering arm and install
and tighten nut to 71-85Nm.
Page 102 of 2490

20. WARNING: WHE
N ROTATING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT TU RN AND DISTURB POSITION OF
DOWEL IN SUSPENSION TURRET.
Install spring pan to wishbone securing bolts.
Ro t
ate tool adjuster to gradua
lly increase spring tension.
Pr
ogressively substitute spri
ng pan securing bolts for
guide pins.
Tighten spring pan
bolts to 70-90Nm.
Ensure spri
ng
lower seat is co
rrectly positioned in spring
pan.
21 . WARNING: WHE
N ROTATING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT TU RN AND DISTURB POSITION OF
DOWEL IN SUSPENSION TURRET.
Remove Special Tool 204-111 from suspension.
Rotat
e adjuster of Special Tool to release tension on
spring.
R o
tate tool stem to release dowel from turret and
withdraw tool assembly.
22 . Lower vehi
cle to working heig
ht and support on stands.
23 . Inst
all wheel speed sensor.
Posi
ti
on wheel speed sensor on vertical link.
Instal
l sensor securing bolt
and tighten to 8-10Nm.
24. Connect wheel speed sensor harness.
1. Connect wheel speed sensor harness to sensor.
Page 103 of 2490
2.
Using new tiestraps secure wheel speed sensor
harness to upper wishbone.
25
.
Install brake calipers.
R
emove tie supporting brake caliper.
1. Install caliper on carrier.
2. Install guide pins and tighten to 25-30Nm.
3. Install guide pin dust caps.
4. Install caliper spring clip.
26
.
Position and partially tighten wishbone rear eccentric bolt.
R
otate eccentric bolt to align large graduation with mark
made during removal.
27
.
Position and partially tighten wishbone front eccentric bolt.
R
otate eccentric bolt to align large graduation with mark
made during removal.
P
artially tighten bolt.
28. Fit road wheel. Refer to Section 100-02.
29. Raise vehicle, remove stands and lower vehicle onto road
wheels.
30. Ensuring graduation mark remains aligned, finally tighten
wishbone rear eccentric bolt to 113-153Nm.
Page 105 of 2490

Front Suspension - Fron
t Shock Absorber
Re
moval and Installation
Remov
al
S
pecial Tool(s)
Front Camber Tie-do
wn Link
204-114 (JD 133)
1. CAUTION: Replacement of nuts and bolts: Various
thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt
can be used.
For additional informat ion, refer to Section 100
-0
0 General
Informati
on
.
R
aise the front of the vehicle.
For additional informat ion, refer to Section 100
-0
2 Jacking and
Liftin
g
.
2.
Ful
ly slacken the adjuster nut of the special tool 204-114 and
position in the center of the road spring.
3. W
ARNING: ENSURE THAT THE DOWEL OF THE SPECIAL
TOOL 204-114 IS CORRECTLY POSITIONED ACROSS THE
SUSPENSION TURRET SLOT.
Locate the special tool in the suspension turret slot.
Pass
the upper dowel through the slot in the suspension
turret and rotate to locate the dowel.
4. Lower the front o
f
the vehicle.
5. WARNING: WHEN TIGHTENING THE TOOL NUT, USE THE
LOWER DOWEL AS A GUIDE TO ENSURE THAT THE TOOL STEM
DOES NOT ROTATE AND DISTURB THE POSITION OF THE DOWEL
IN THE SUSPENSION TURRET.
Tighten the nut of the special tool 204-114 to its full extent, to
achieve a suspension mid-laden position.
Page 106 of 2490
6. Ra
ise the front of the vehicle
and support on axle stands.
For additional informat ion, refer to Section 100
-02
Jacking and
Liftin
g.
7. Re
move the appropriate road wheel.
For additional informat ion, refer to Section 204
-04 W
heels and
Tire
s.
8. On
vehicles with adaptive damping:
Di
sc
onnect the shock absorber electrical connector by
pressing the lugs down and pulling the connector up.
9. Re
move the shock absorber from the upper mounting.
Posi
ti
on a wrench on the shock absorber shaft flats to
prevent rotation (wrench in socket on vehicles with
adaptive damping).
Re
move the shock absorber
upper retaining nut.
Remove the u
pper washer and isolator.
10 . De
tach the shock absorber.
R
e
move the lower shock ab
sorber retaining nut.
Re
move the lower shock ab
sorber retaining bolt.
11. Remove the shock absorber through the lower wishbone.