Page 85 of 2490
1
. Install nut and bolt and tighten to 22-28Nm.
4. Position an
d connect harnes
s to steering transducer.
RHD
vehicles. Position steeri
ng harness behind return
pipe.
Conne
ct harness to transducer.
5. Secure return pipe on steering
rack.
1. Position pipe rubber support on steering rack.
2. Position pipe on support .
3. RHD vehicles. Position harness on pipe support rubber.
4. Secure pipe and harness to support with new tiestrap.
6. Inst
all shock absorber
and mounting bracket.
Posit
ion shock absorber moun
ting bracket on wishbone
rear arm.
Install
wishbone front arm to
rear arm bolt and tighten to
77-103Nm.
7. Tighten shock absorber lower bolt and nut to 43-57Nm.
Page 86 of 2490
8. Position an
d partially tighten
wishbone rear eccentric bolt.
Rotate
eccentric bolt to align large graduation with mark
made during removal.
Ens u
ring bolt remains in position, partially tighten nut.
9. Install stabil
izer bar link to wi
shbone securing nut and bolt and
tighten to 41-54Nm.
10 . Position verti
cal link/ hub asse
mbly on lower ball joint taper
pin, install nut and tighten to 60-80Nm.
11. Position vertical link/ hub asse mbly on upper ball joint taper
pin.
Page 88 of 2490

Ensure spring
upper se
at is correctly positioned in turret.
Engage tool dowel in turret slo
t.
R
o
tate adjuster of Special Tool 204-111 to lightly tension
spring.
17 . Ins
tall guide pins ( supplied with Special Tool 204-111) in
spring pan/wishbone bolt locations.
18 . WARNING: WHE
N ROTATING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT TU RN AND DISTURB POSITION OF
DOWEL IN SUSPENSION TURRET.
Install spring pan to wishbone securing bolts.
Ro t
ate tool adjuster to gradua
lly increase spring tension.
Pr
ogressively install but do no
t tighten spring pan securing
bolts.
Tigh ten spring pan
bolts to 70-90Nm.
Ensure spri
ng
lower seat is co
rrectly positioned in spring
pan.
19 . WARNING: WHE
N ROTATING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT TU RN AND DISTURB POSITION OF
DOWEL IN SUSPENSION TURRET.
Remove Special Tool 204-111 from suspension.
Rotat
e adjuster of Special Tool to release tension on
spring.
R otate
tool stem to release dowel from turret.
With
draw tool and adaptor
.assembly.
20
. Lower vehi
cle to working heig
ht and support on stands.
21. Install wheel speed sensor.
Positi
on wheel speed sensor on vertical link.
Page 89 of 2490
Inst
all sensor bolt an
d tighten to 8-10Nm.
22
.
Connect wheel speed sensor harness.
1. Connect wheel speed sensor harness to sensor.
2. Using new tiestraps secure wheel speed sensor harness to upper wishbone.
23
.
Install brake calipers.
R
emove tie supporting brake caliper.
1. Install caliper on carrier.
2. Install guide pins.
3. Install guide pin dust caps.
4. Install caliper spring clip.
24. Install road wheel. Re fer to Section 100-02.
25. Raise vehicle, remove stands and lower vehicle onto road
wheels.
26
.
Ensuring graduation mark remains aligned, finally tighten
wishbone rear eccentric bolt to 113-153Nm.
27. Check wheel alignment and if necessary adjust. Refer to
57.65.01.
Page 90 of 2490
Front Suspension - Rear Lower Arm Bushing
Remo
val and Installation
Remov
a
l
CAUTI
O
N: Replacement of
nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. Refer to Section 100-00 for further
information.
S p
ecial Tool(s)
R
o
ad spring compressor
204-111 (JD115)
Taper separator
2
11-098 (JD 100)
Ball
Jo
int Taper Separator
204-192 (JD 219)
Bal l
joint splitter
204-293
1. Ra
ise front of vehicle and support on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to Section 100-02.
3. CAUTIO
N: Do not suspend caliper from brake hose as
this will damage the hose.
Remove brake calipers from carriers. 1. Remove caliper spring clip.
2. Remove guide pin dust caps.
3. Slacken and withdraw guide pins.
4. Remove caliper from carrier and tie to suspension mounting bracket.
4. Ra
ise vehicle further to provid
e access for Special Tool 204-
Page 92 of 2490
10. NOTE
: It is not necessary to re
move Special Tool from spring
at this stage.
Remove spring assembly and Special Tool 204-111 from
suspension turret.
11. Lower vehicle to working heig ht and support on stands.
12 . Re
move tiestraps securing wheel speed sensor harness to
upper wishbone.
13 . R
emove wheel speed sensor se
curing screw and withdraw
sensor from vertical link.
14. Remove nut securing tie rod oute r ball joint to steering arm.
Page 93 of 2490
15
.
Release tie rod ball joint from vertical link.
1. Install special tool 211-098 on tie rod ball joint.
2. Tighten tool bolt to rele ase taper pin from vertical
link.
16
.
Remove nut securing upper wish bone ball joint to vertical
link.
17
.
CAUTION: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release upper wishbone ball joint from vertical link/hub
assembly.
1. Install special tool 204-192 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.
18
.
Slacken but do not remove nut securing lower wishbone ball
joint to vertical link.
Page 94 of 2490
19. CAUTI
ON: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release lower wishbone ball joint from vertical link/hub
assembly. 1. Install special tool 204-293 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.
20 . R
emove special tool 204-293 from ball joint.
21 . R
emove vertical link/hub assembly.
Support
ing ver
tical link/ hu
b assembly, remove lower
wishbone ball joint nut.
R e
move vertical link /hub assembly.
22 . R
emove stabilizer bar link to
wishbone bracket securing nut
and bolt.
23. Remove wishbone front arm to rear arm securing bolt .