Page 154 of 2490
THAT TOOL STEM
DOES NOT ROTATE AND DISTURB POSITION
OF DOWEL IN SUSPENSION TURRET.
Engage dowel of special tool 204-111 in suspension turret and
rotate to position across slot.
8. Lower vehicle onto stands.
9. Ro
tate tool adjuster to tension spring.
10 . R
emove wheel speed sensor se
curing screw and withdraw
sensor from vertical link.
11 . R
emove nut securing tie rod oute
r ball joint to steering arm.
12. Release ball joint from vertical link.
1. Install special tool 211-098 on tie rod outer ball joint.
2. Tighten tool bolt to rele ase taper pin from vertical
link.
Page 155 of 2490
13
.
Remove special tool from ball joint and position tie rod for
access.
14
.
Remove nut securing upper wish bone ball joint to vertical
link.
15
.
CAUTION: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release upper wishbone ball joint from vertical link/hub
assembly.
1. Install special tool 204-192 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.
16
.
Raise upper wishbone to release ball joint pin from vertical
link.
17. Remove nut securing lower wishbone ball joint to vertical link.
Page 156 of 2490
In
stallation
18
. To
prevent damage to lower ball
joint, secure vertical link to
road spring using strong wire.
19 . CAUTI
ON: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release lower wishbone ball joint from vertical link/hub
assembly. 1. Install special tool 204-293 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.
20 .
R
emove special tool 204-293 from ball joint.
21. Clean all suspension to vertical link/hub assembly mating
surfaces.
1. Position verti c
al link/ hub asse
mbly on upper ball joint taper
pin.
2. Position vertical link/ hub asse mbly on lower ball joint taper
pin, install securing nut and tighten to 60-80Nm.
Page 158 of 2490
Re
move special tool and adaptor from spring.
9. Install road wheel. Refer to 74.20.05.
10. Raise front of vehicle, remove stands and lower vehicle.
11. Carry out steering geometry an d wheel alignment checks and
if necessary adjust. Refer to 57.65.01.
Page 159 of 2490
Front Susp
ension - Wheel
Knuckle and Wheel Hub Assembly Conversion
Re
moval and Installation
Remov
al
S
pecial Tool(s)
R
oad spring compressor
204-111 (JD115)
Taper separator
211-098 (JD 100)
Front
suspension ball joint splitter
204-192 (JD 219)
Bal
l joint splitter
204-293
1. Raise front of vehicle and support on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to 74.20.05.
3. Remove brake disc. Refer to 70.10.12.
4. Using wire or string, secure brak e caliper to road spring to take
weight off brake hose.
5. Raise vehicle sufficient to provide access for special tool 204-
111.
6. R
emove nut and bolt securing stabilizer bar link arm to lower
wishbone.
7. Remove nut securing link arm ba ll joint to stabilizer bar and
remove link arm from vehicle.
Page 160 of 2490
8. Inst
all special tool 204-111 in road spring.
Slacken tool
adjuster to suit spring length.
Fit adaptor and th
rust collar.
Positi
on stem of tool in center of spring passing dowel
through slot in su spension turret.
9. WA
RNING: WHEN TURNING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT ROTATE AND DISTURB POSITION
OF DOWEL IN SUSPENSION TURRET.
Engage dowel of special tool 204-111 in suspension turret and
rotate to position across slot.
10 . Lower veh
icle onto stands.
11 . R
otate tool adjuster to tension spring.
12. Remove wheel speed sensor se curing screw and withdraw
sensor from vertical link.
Page 162 of 2490
1.
Install special tool 204-192 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.
18 . Raise
upper wishbone to release
ball joint pin from vertical
link.
19 . R
emove nut securing lower wishbone
ball joint to vertical link.
20. To
prevent damage to lower ball
joint, secure vertical link to
road spring using strong wire.
21. CAUTION: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release lower wishbone ball joint from vertical link/hub
assembly. 1. Install special tool 204-293 on ball joint.
Page 163 of 2490
I
nstallation
2
. Tighten tool bolt to rele
ase ball joint taper pin from
vertical link.
22. Remove vertical link/bearing assembly.
23. Remove special tool 204-293.
24. Clean all suspension to vertical link/hub assembly mating
surfaces.
25. Repeat procedure steps 2 to 24 on opposite side of vehicle.
1. Position modi
fied vertical link/
hub assembly on upper ball joint
taper pin.
2. Position verti
cal link/ hub asse
mbly on lower ball joint taper
pin, install securing nut and tighten to 60-80Nm.
3. Install nu
t securing upper ball jo
int to vertical link and tighten
to 60-80Nm.