Page 841 of 2490
15. Release the air conditioning compressor.
Remove the lower securing bolts.
Loosen, but do not remove, th e upper securing bolts.
Release the compressor from the lower dowel.
16. Remove the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body.
17. Remove the oil pick-up pipe.
1. Remove the bolts which secure the pipe.
2. Remove the pipe.
3. Remove and discard the seal.
18. Remove the bolts, ten outer an d six inner, which secure the
oil pan body.
Remove the oil pan body.
Page 846 of 2490
Tighten the oil filter to 15-18 Nm.
12. Install the crankshaft position sensor.
1. Install the sensor to the flywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Install the access grommet to the housing.
Connect the harness clips to the oil pan body.
13. Install the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body and transmission
casing.
14. Install the air conditioning compressor.
Locate the compressor onto the lower dowel.
Tighten the upper securing bolts.
Install and tighten the lower securing bolts to 18-24 Nm.
Tighten the upper securing bolts to 18-24 Nm.
15. Position the transmission cooler pipes and the clamping
bracket. Install the bolt to secu re the clamp and tighten to 7-9
Nm.
Page 850 of 2490
Using the special tool, remove the oil filter.
19. Remove the oil pressure switch.
For additional information, refer to Oil Pressure Switch
- in this
section.
20. Remove the crankshaft position sensor.
1. Remove the bolt which secures the crankshaft position sensor to the flywheel housing.
2. Remove the access grommet from the housing.
Remove the sensor and allow it to hang free under the
engine.
Release the harness clips from the oil pan body.
21. Remove the bolt which secures the transmission cooler pipes
and remove the clamping bracket.
22. Release the air conditioning compressor.
Remove the lower securing bolts.
Loosen, but do not remove, th e upper securing bolts.
Release the compressor from the lower dowel.
23. Remove the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body.
Page 856 of 2490
11. Install the oil pressure switch.
For additional information, refer to Oil Pressure Switch - in this
section.
12. NOTE: Apply a suitable amount of clean engine oil to lubricate the oil filter O-ring seal.
Using the special tool, install the oil filter.
Tighten the oil filter to 15-18 Nm.
13. Install the crankshaft position sensor.
1. Install the sensor to the flywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Install the access grommet to the housing.
14. Install the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body.
15. Install the air conditioning compressor.
Locate the compressor onto the lower dowel.
Tighten the upper securing bolts.
Page 925 of 2490

T
he cooling system for the supercharged engine is very similar
to the normally aspirated engine, but with the addition of a
water cooled, intake air charge cooling system. This comprises a radiator, an electrically operated water pump and two
charge air cooler assemblies (heat exchangers) - one for each bank. The system works independently, but is connected to the
main cooling system at the bottom hose to allow for therma l expansion and to help to prevent unwanted circulation.
The condenser for the air conditioning system fits between th e coolant main radiator and the charge air cooling system
radiator.
Cylinder Block Heater, Drain Location
ItemDe
scription
1Rad
iator - Intake Air Coolant
2Ele
ctrically Operated Coolant Pump
3Top Hose
4Charge Air Coo
lers -
Intake Air Cooling
5Fi
lling Point for Intake Air Cooling
6N
on-Return Valves - Heater
7Ele
ctrically Operated Coolant Pump
8Hea
ter Matrix
9Wate
r Valve - Heater Control
10EGR V
alve (when fitted)
11Thr
ottle Body
12Coolan
t Recovery Bottle
13H
eader/Expansion Tank
14Eng
ine Coolant Pump
15The
rmostat Housing
16Bottom
Hose
17Air Bleed
Pipes
18Rad
iator - Main Cooling System
Page 929 of 2490
The cooling
pack incorporates the radiator a
ssembly with integral transmission oil cool er (located in the radiator outlet tank),
an air conditioning condenser, and the cooling fans and cowl assembly.
The cooling pack on supercharged vehicles is the same as described above, but with the addition of a charge air cooler
coolant radiator located in front of the condenser.
Radiator Mounti
ng/Retention
T
he radiator is mounted on four rubber mounts, one on each
end of the upper and lower horizontal face. The two lower
mountings are supported on two isolated brackets mounted on the body; the lower cradle assembly has subsequently been
deleted.
A closing panel made from polypropylene, which retains the radiat or assembly, fits over the top of the radiator and is bolted
to the vehicle top panel.
Coolant Hoses - Engine
Page 930 of 2490

Whe r
e considered necessary, some hose conn
ections have an indication mark to ensure correct orientation of the hose when
being fitted.
All joints use spring-band clips, except small pipes on the bleed system joints - which use cobra clips. The heater feed and
return hoses use quick-connection unions.
Supply and return hoses for the heater are located between the cylinder banks.
A connection on the rear of the A-bank provides coolant supply for the electronic throttle and the EGR valve (where fitted).
The outlet from the electronic throttle connects to the return hose from the heater.
Cool
ant Header and Recovery Tanks
A recovery system comp
rising the header tank
and a recovery tank is fitted. The recove ry tank is located in front of the left
hand front wheel arch liner.
The header tank provides the cooling system filling point and carries the coolant level sensor. The pressure cap allows
controlled release of coolant to the re covery tank during normal operation.
The recovery tank accommodates the expansion of the system coolant during normal operation. On engine cool-down, the
coolant contracts and is returned to the main system.
Coo lin
g Fans
The two
rad
iator cooling fans are mounted in
a cowl assembly within the cooling module.
The fans are controlled by the ECM dependent on the demand fr om the cooling system (temperature) or the air conditioning
ItemDescrip
tion
1EGR
E
ngines
2Non
-
EGR Engines
3Hea
ter Connections
Page 1049 of 2490

Accessory Drive - Accessory Drive
Description an
d Operation
Parts List
Cran
kshaft Pulley
The combined crankshaft
pulley and torsio
nal vibration damper drives a single, seve n ribbed vee belt. The belt drives all of
the engine-mounted accessories; the generator, the power assi sted steering pump, the air-conditioning compressor and the
coolant water pump.
I
dler Pulley
An i
dler pulley, on the right-hand
accessory mounting, increases the wrap-angle around the generator pulley.
Coolant Pump Drive
The coolan
t pump pulley is the
uppermost of the accessory drive pulleys. Th e coolant pump is fitted between the two
cylinder banks on the front face of the engine.
Air Conditioning Compressor Drive
Thi
s is positioned at the lowest poin
t of the front-end accessory-d rive on the left hand side accessory mounting.
It
em
Par
t Number
De
scription
1—Coo
lant Pump Drive
2—Ai
r-Conditioning Compressor Drive
3—Power Steer
ing Pump Drive
4—Au
tomatic Belt Tensioner
5—Crankshaft Pul
ley
6—Idle
r Pulley
7—Generator Dri
ve