Is hard-wi
red to the instrume
nt cluster message center.
Is hard
-wired to the J1962 diagnostic connector.
Op
era
tion
Th
e
system selects the soft or
firm damper setting according to the current ro ad and driving conditions, to optimise vehicle
ride and handling.
With the vehicle stationary, the dampers are in the firm setting, but will normally switch to the soft setting when the vehicle
exceeds 8 km/h (5 mile/h); all dampers are switched simultaneously.
Sudden movement of the vehicle body, in response to road inputs, is detected by the vertical accelerometers, and the ADCM
switches the dampers to the firm setting to give improved damping of the resultant oscillations.
When cornering forces are detected by th e lateral accelerometer, the ADCM switches the dampers to the firm setting to
reduce the roll rate an d improve wheel control.
After the event has passed, the dampers revert to the soft setting.
When the footbrake is applied, the ADCM re ceives a signal and calculates the rate of vehicle deceleration. If the deceleration
rate is greater than a certain threshold, the dampers are switched to the firm setting to reduce the pitch rate and improve
wheel control.
If a system failure occurs, the ADCM grounds the output line to the instrument cluster message center, which displays a
text warning SUSPENSION FAULT and illuminates the amber warning lamp. Under fault conditions the system always fails to
the firm setting, so that the vehicle will be safe to drive un der all road and driving conditions.
Connector Pin Identity Chart for EM068
Pin
Number
Ci
rcui
t
Circuit Functi
on
1System erro
r output to instrument
cluster
2Not
used
3O/
P a
ccelerometer ground
4 to
9
Not
used
10K-
li
ne to diagnostic socket
11Ignition su
pply +12V
12Not
used
13Control signal (+ve) output
to l
eft-hand rear damper
14Control signal (+ve) output
to right-hand front damp
er
15Control signal (+ve) output
to right-hand rear
damper
16
a
nd 17
No
t
used
18Ground
19No
t
used
20Lateral
accelerometer i
nput
21Front vertical ac
celerometer in
put
22Rear vertical
acce
lerometer input
23No
t
used
24R
o
ad speed input from
instrument cluster
25Power output +5V to suppl y accelerometers
26Brake peda
l input
Front Disc Brake - Brake CaliperVehicles
With: Standard Brakes
Re
moval and Installation
Remov
al
W
ARNING: BRAKE DUST, IF INHALED CAN DAMAGE YOUR
HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM
BRUSH. DO NOT USE A COMPRESSED-AIR LINE TO DISPERSE BRAKE DUST INTO THE ATMOSPHERE.
• CAUTIONS:
Replacement of nuts and bolts: Various thread-locking de vices are used on nuts and bolts throughout the vehicle.
These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
Remove brake fluid spilla ge immediately from paint work, with clean water.
A new brake hose must be installe d when replacing a brake caliper.
The brake pad adhesive backing must not be reused, therefore always install new brake pads, irrespective of the
condition of the original pads when replacing a brake caliper. Always replace brake pads as an axle set.
S
pecial Tool(s)
Brake Pedal
Hold Tool
JDS 9013
1. O
pen engine compartment and fit
paint work protection covers
to fenders.
2. Raise vehicle on a four-post lift.
3. Raise front of vehicle and support on stands. Refer to Section
100-02.
4. Remove front wheels. See Section 204-04.
5. NOTE
: The following three pictorial procedures must be
carried-out to minimize brake fl uid loss when disconnecting the
brake hose.
Open Left-Hand-Front and Left-H and-Rear caliper bleed nipples.
Connect
a bleed tube and co
ntainer to the calipers.
O
pen bleed nipples.
6. Depress and hold down brak e pedal at the specified
measurement using special tool.
1. Position tool between brake pedal and seat frame.
2. Turn the tool wheel unti l the brake pedal is held
Front Dis
c Brake - Brake DiscVe
hicles With: Standard Brakes
Re
moval and Installation
Remov
al
• WAR
NINGS:
BRAKE DISCS MUST ALWAYS BE REPLACED IN PAIRS.
BRAKE DUST, IF INHALED CAN DAMAGE YOUR HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM BRUSH.
DO NOT USE A COMPRESSED-AIR LINE TO DI SPERSE BRAKE DUST INTO THE ATMOSPHERE.
CAUTION: Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
1. O
pen engine compartment and in
stall paint work protection
covers to fenders.
2. Raise front of vehicle and suppo rt on stands. See Section 100-
02.
3. Remove front wheels. Re fer to Section 204-04.
4. CAUTI
ON: Remove brake flui
d spillage immediately from
paint work, with clean water.
Loosen brake fluid reservoir-cap.
Position a cloth around the
reservoir to collect any fluid
spillage.
5. CAU
TION: Tie caliper housing aside. Do not allow the
caliper housing to hang on the hydraulic hose, as this will damage
the hose.
Remove caliper housing from caliper carrier.
1. Remove anti-rattle spring.
2. Remove dust covers.
3. Remove guide pins.
Re
move and tie caliper housing aside.
6.
CAUTI
ON: Always install new brake pads, irrespective of
the condition of the original pads, when renewing brake discs.
• NOTE: The inner brake pad is fitted with a clip which secures
the pad into the caliper piston.
Remove brake pads from caliper housing.
2. Check brak
e disc run-out. Refer
to General Procedures section
206-03.
3. Install
caliper carrier to vertical link.
Al
ign carrier to vertical link .
Install and tigh
ten bolts to 140 Nm.
4. CAUTI
ONS:
Always install new brake pads, irrespective of the condition
of the original pads, when renewing brake discs.
Retracting the caliper piston may cause the fluid reservoir
to over-flow. Remove brake flui d spillage immediately from paint
work, with clean water.
• NOTE: Clean caliper piston to pad mating surface.
Install brake pads in to caliper housing.
1. Slowly retract piston into caliper housing.
2. Remove paper backing from pads to reveal adhesive shim. Install brake pads, insert clip located on back of
inner pad into caliper piston.
5. Inst
all caliper housing to caliper carrier.
Align hou
sing to carrier.
1. Install and tighten guide pins to 25-30 Nm.
2. Install dust covers.
3. Install anti-rattle spring.
6. Repeat above procedure to inst all opposite side brake disc.
7. Fit wheels. Refer to operation 74.20.05.
8. Remove stands and lower vehicl e. Refer to section 100-02.
9. CAUTION: Remove brake flui d spillage immediately from
paint work, with clean water.
Check brake fluid level.
Check brak
e fluid level is
at the maximum mark.
Front Dis
c Brake - Brake DiscVehicles With: High Performance Brakes
Re
moval and Installation
Remov
al
1.
WAR
NINGS:
BRAKE DISCS MUST ALWAYS BE REPLACED IN PAIRS.
BRAKE DUST, IF INHALED CAN DAMAGE YOUR HEALTH.
ALWAYS REMOVE BRAKE DUST USING A VACUUM BRUSH. DO
NOT USE A COMPRESSED-AIR LINE TO DISPERSE BRAKE DUST
INTO THE ATMOSPHERE.
• CAUTIONS:
Replacement of nuts and bolts: Various thread-locking
devices are used on nuts and bolts throughout the vehicle. These
devices restrict the number of ti mes a nut or bolt can be used.
See section 100-00 for information.
The Brembo caliper is aligned to the brake disc when it is
first installed to the vehicle, therefore, care must be taken not to
disturb this alignment. When removing the caliper; remove the
bolts that secure the anchor bracket to the vertical link only. DO
NOT loosen any other caliper bolts.
The front brake discs are dire ctional and must be installed
to the correct side of the vehi cle. Refer to Description and
Operation, section 206-03 for further information.
Do not loosen bolts securing brake disc to disc mounting.
Open engine compartment and in stall paint work protection
covers to fenders.
2. R
aise front of vehicle and suppo
rt on stands. See Section 100-
02.
3. Remove front wheels. Refe r to operation 74.20.05.
4. CAUTI
ON: Remove brake flui
d spillage immediately from
paint work, with clean water.
Loosen brake fluid reservoir-cap.
Position a cloth around the
reservoir to collect any fluid
spillage.
5. CAUTI
ON: Always install new brake pads, irrespective of
the condition of the original pads, when renewing brake discs.
3. Check brak
e disc run-out. Refer
to General Procedures section
206-03.
4. Install
caliper to vertical link.
Install and tigh
ten bolts to 140 Nm.
5. CAUTI
ONS:
Always install new brake pads, irrespective of the condition
of the original pads, when renewing brake discs.
Retracting the caliper piston may cause the fluid reservoir
to over-flow. Remove brake flui d spillage immediately from paint
work, with clean water.
Note the condition of pins and 'R' clips and replace if
necessary.
Install brake pads in to caliper housing.
Sl
owly retract caliper pistons.
1. Install pads.
2. Position anti-rattle spring.
3. Install pins.
4. Install 'R' clips.
6. Repeat
above procedure to inst
all opposite side brake disc.
7. Fit wheels. Refer to operation 74.20.05.
8. Remove stands and lower vehicl e. Refer to section 100-02.
Rear Disc Brake - Brake CaliperVehicles W
ith: Standard Brakes
Re
mo
val and Installation
Remov
a
l
WA
RNING: BRAKE DUST, IF INHALED CAN DAMAGE YOUR
HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM
BRUSH. DO NOT USE A COMPRESSED-AIR LINE TO DISPERSE BRAKE DUST INTO THE ATMOSPHERE.
• CAUTIONS:
Replacement of nuts and bolts: Various thread-locking de vices are used on nuts and bolts throughout the vehicle.
These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
Remove brake fluid spilla ge immediately from paint work, with clean water.
The brake pad adhesive backing must not be reused, therefore always install new brake pads, irrespective of the
condition of the original pads when replacing a brake caliper. Always replace brake pads as an axle set.
Sp
ecial Tool(s)
Brake Pedal
H
old Tool
JDS 9013
1. Op
en luggage compartment lid and fit suitable paintwork
protection equipment.
2. Raise vehicle on a four-post lift.
3. Raise rear of vehicl e and support on stan ds. See Section 100-
02.
4. Remove rear wheel. See Section 204-04.
5. NOTE
: Th
e following three pictorial procedures must be
carried-out to minimize brake fl uid loss when disconnecting the
brake hose.
Open Left-Hand-Front and Left-H and-Rear caliper bleed nipples.
Connect a
bleed tube and co
ntainer to the calipers.
Op
en bleed nipples.
6. Depress and hold down brak e pedal at the specified
measurement using the special tool.
1. Position tool between brake pedal and seat frame.
2. Turn the tool wheel unti l the brake pedal is held
60mm down from its released position.
Rear Disc
Brake - Brake DiscVe
hicles With: Standard Brakes
Remo
val and Installation
Remov
a
l
• WAR
N
INGS:
BRAKE DISCS MUST ALWAYS BE REPLACED IN PAIRS.
BRAKE DUST, IF INHALED CAN DAMAGE YOUR HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM BRUSH.
DO NOT USE A COMPRESSED-AIR LINE TO DI SPERSE BRAKE DUST INTO THE ATMOSPHERE.
CAUTION: Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
1. Op
en engine compartment and fit
paint work protection covers
to fenders.
2. Raise rear of vehicle and support on stands. Refer to section
100-02.
3. Remove rear wheels. Refer to section 204-04.
4. CAUTIO
N: Remove brake flui
d spillage immediately from
paint work, with clean water.
Loosen brake fluid reservoir-cap.
Position a cloth around the reser
voir to collect any fluid
spillage.
5. CAUT
ION: Tie caliper housing aside. Do not allow the
caliper housing to hang on the hydraulic hose, as this will
damage the hose.
Remove caliper housing from caliper carrier.
1. Remove anti-rattle spring.
2. Remove dust covers.
3. Remove guide pins.
4. Remove housing from carrier.
Tie
caliper housing aside.
6.
CAUTIO
N: Always install new brake pads, irrespective of
the condition of the original pads, when renewing a brake disc.
• NOTE: The inner brake pad is fitted with a clip which secures
the pad into the caliper piston.