Page 2149 of 2490
Seating - Front Seat Track Motor
Removal and Installation
Removal
1. WARNING: FOLLOWING DISCONNECTION OF THE
BATTERY A PERIOD OF AT LEAST ONE MINUTE MUST BE
ALLOWED TO ELAPSE BEFORE WORKING ON A FRONT SEAT WITH
A SIDE AIRBAG FITTED.
Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Remove front seat from vehicle and place inverted on clean
work surface. Re fer to 76.70.01.
3. Release rearward (RH) tilt motor harness multiplug from
retaining bracket and di sconnect multiplug.
4. Release forward (LH) tilt motor harness multiplug from
retaining bracket and di sconnect multiplug.
5. Disconnect seat control module harness multiplugs.
6. Release heater relay (brown ) from retaining bracket.
Page 2242 of 2490

Instrument Panel and Console - Instrument Panel
Removal and Installation
Removal
1. Turn ignition switch to position II.
2. Motor driver and front passenger seats rearward.
3. Position steering wheel in stra ight ahead position and fully
lower and extend steering column.
4. Turn ignition switch to position O.
5. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
6. Remove 'J' gate finish er. Refer to 76.25.24.
7. Remove 'J' gate finisher retain ing panel. Refer to 76.25.26.
8. Remove centre console veneer panel. Refer to 76.47.26.
9. Disconnect and remove radio.
10. Remove centre console switch module. Refer to 86.80.32.
11. Remove centre console. Refer to 76.25.01.
12. Slacken and remove centre cons ole vent duct rear securing
screw and withdraw duct assemb ly from air conditioning unit
manifold.
13. WARNING: BEFORE ANY AIRBAG/SRS SERVICE IS
PERFORMED, AT LEAST ONE MINUTE MUST ELAPSE AFTER
DISCONNECTION OF THE BATTERY CABLE, TO ALLOW
DISSIPATION OF BACK-UP POWER SUPPLY ENERGY.
Remove driver airbag. Refer to 76.73.39.
14. Remove steering wheel. Refer to Section 211-04.
15. Remove steering column lo wer cowl. Refer to 76.46.03.
16. Remove steering column u pper cowl. Refer to 76.46.02.
17. Remove driver side unders cuttle. Refer to 76.46.11.
18. Remove combined windshield wiper/washer switch and
audible warning speaker assembly. Refer to 86.65.42.
19. Remove glovebox. Refer to 76.52.03.
20. Remove 'A' post lower trim pads. refer to 76.13.30.
21. Carefully withdraw driver stowage bin trim, remove bin
securing screw and remove bin from facia.
Page 2250 of 2490
56. Partially withdraw airbag module, disconnect link harness
multiplug and remove airbag from facia.
57. Remove RH vent/duct assembly from facia.
Remove two screws securing vent/duct assembly to facia
and remove assembly. Remove and discard securing screw plastic inserts from facia.
58. Carefully withdraw centre vent veneer panel.
59. Remove four screws securing centre vent to facia.
60. Remove centre vent.
Withdraw centre vent for access, disconnect clock harness
multiplug and remove vent.
Remove and discard centre ve nt retaining screw plastic
inserts from facia.
Page 2264 of 2490

Instrument Panel and Console - Instrument Panel Finish Panel
Removal and Installation
Removal
1. WARNINGS:
FOLLOWING DISCONNECTION OF THE BATTERY, A PERIOD
OF AT LEAST ONE MINUTE MUST BE ALLOWED TO ELAPSE
BEFORE ANY WORK IS CARRIED OUT ON AN AIR BAG MODULE.
IN THE EVENT OF A FAULT RUPTURING THE 10A BATTERY
SUPPLY FUSE (F4 LOCATED IN THE FUSE-BOX AT THE DRIVER'S
END OF THE FASCIA), THE FUSE MUST NOT BE RENEWED UNTIL
THE AIRBAG/SRS SYSTEM HAS BEEN DE-ACTIVATED. FUSES OF
ANY OTHER VALUE MUST NEVER BE USED, AS THIS CAN CAUSE
DISARM FAILURE.
Remove battery cover and disconnect ground cable from
battery terminal. Refer to 86.15.19.
2. Using a plastic lever, carefu lly release passenger airbag
deployment door from mounting cl ips, position for access and
remove and discard retaining clips.
3. Remove major gauge module veneer panel for access. Refer to
76.47.24.
4. Using a thin plastic lever, care fully release the four centre
veneer panel dowels from fascia clips.
5. Remove and discard the veneer pa nel to fascia securing clips.
Page 2265 of 2490
Installation
1. Fit and fully seat new veneer panel securing clips to fascia.
2. Position center veneer panel on fascia, align dowels with clips
and press firmly at edges to fully seat.
3. Fit major gauge module veneer panel. Refer to 76.47.24.
4. Using new retaining clips, fit and fully seat passenger airbag
deployment door.
5. Connect ground cable to batt ery terrminal and fit battery
cover. Refer to 86.15.15.
Page 2322 of 2490

Wipers and Washers - Windshield Wiper/Washer Switch
Removal and Installation
Removal
1. Ensure that steering wheel is in the straight ahead, fully
lowered and fully ex tended position.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. WARNINGS:
FOLLOWING DISCONNECTION OF THE BATTERY, A PERIOD
OF AT LEAST ONE MINUTE MUST BE ALLOWED TO ELAPSE
BEFORE ANY WORK IS CARRIED OUT ON AN AIR BAG MODULE.
FOLLOWING TEN YEARS IN SERVICE, AN AIR BAG MODULE
MUST BE REMOVED AND DISPOSED OF IN THE APPROVED
MANNER, AND A NEW AIR BAG MUST BE FITTED.
AIR BAGS CONTAIN A CHEMICAL IRRITANT. IF AN AIR BAG
IS RENEWED, THE ORIGINAL UNIT MUST BE DISPOSED OF IN
ACCORDANCE WITH CURRENT SAFETY PROCEDURES.
IN THE EVENT OF A FAULT RUPTURING THE 10A BATTERY
SUPPLY FUSE (F4 LOCATED IN THE FUSE-BOX AT THE DRIVER'S
END OF THE FASCIA), THE FUSE MUST NOT BE RENEWED UNTIL
THE AIRBAG/SRS SYSTEM HAS BEEN DE-ACTIVATED. FUSES OF
ANY OTHER VALUE MUST NEVER BE USED, AS THIS CAN CAUSE
DISARM FAILURE.
Remove driver airbag. Refer to 76.73.39.
4. Remove steeri ng wheel.
5. Remove steering column lowe r cowl. Refer to 76.46.03.
6. Remove steering column upper cowl. Refer to 76.46.02.
7. Remove driver side unders cuttle. Refer to 76.46.11.
8. Release wipe/washer switch mult iplug from retaining bracket
and disconnect multiplug.
9. Sever and discard tie straps se curing key transponder exciter
coil multiplug to harness and disconnect multiplug.
Page 2326 of 2490
8. Conne
ct key interlock solenoid harness multiplug.
9. Connect key t
ransponder exciter
coil multiplug and using new
tie straps, secure mu ltiplug to harness.
10 . Conne
ct wiper/washer switch mu
ltiplug, and fit multiplug onto
retaining bracket.
11. Fit driver side underscu ttle. Refer to 76.46.11.
12. Fit steering column uppe r cowl. Refer to 76.46.02.
13. Fit steering column lower cowl. Refer to 76.46.03
14. Fit steering wheel.
15. Fit driver airbag module. Refer to 76.73.39.
16. Fit groun
d cable to battery te
rminal and fit battery cover.
Refer to 86.15.15.
Page 2359 of 2490
Safety Belt System -
Torques
ComponentNm
Screws, front seat belt height adjuster to B/C post LH and RH24 - 26
Nut, seat belt upper anchor to height adjuster LH and RH30 - 40
Bolt, LH and RH rear seat belt lower anchor to BIW30 - 40
Bolt, centre rear seat belt lower anchor to BIW30 - 40
Bolts, rear seat belt automatic locking re tractor LH, RH and centre to squab panel30 - 40
Bolt, rear seat belt buckle LH, RH and centre to BIW30 - 40
Bolt, front seat belt buckle LH and RH to seat rail30 - 40
Bolt, front seat belt lower an chor LH and RH to seat rail30 - 40
Bolts, front seat belt automatic lock ing retractor/pretensioner to B post30 - 40
Bolts, side airbag to seat frame9 - 11
Screws, front seat belt guide to B/C post8 - 10
Screws, single point sensor to tunnel5 - 7
Screws, side impact sens ing module to 'B' post5 - 7