Page 353 of 2490

2. Check brak
e disc run-out. Refer
to General Procedures section
206-03.
3. Install
caliper carrier to vertical link.
Al
ign carrier to vertical link .
Install and tigh
ten bolts to 140 Nm.
4. CAUTI
ONS:
Always install new brake pads, irrespective of the condition
of the original pads, when renewing brake discs.
Retracting the caliper piston may cause the fluid reservoir
to over-flow. Remove brake flui d spillage immediately from paint
work, with clean water.
• NOTE: Clean caliper piston to pad mating surface.
Install brake pads in to caliper housing.
1. Slowly retract piston into caliper housing.
2. Remove paper backing from pads to reveal adhesive shim. Install brake pads, insert clip located on back of
inner pad into caliper piston.
5. Inst
all caliper housing to caliper carrier.
Align hou
sing to carrier.
1. Install and tighten guide pins to 25-30 Nm.
2. Install dust covers.
3. Install anti-rattle spring.
6. Repeat above procedure to inst all opposite side brake disc.
7. Fit wheels. Refer to operation 74.20.05.
8. Remove stands and lower vehicl e. Refer to section 100-02.
9. CAUTION: Remove brake flui d spillage immediately from
paint work, with clean water.
Check brake fluid level.
Check brak
e fluid level is
at the maximum mark.
Page 357 of 2490
3. Check brak
e disc run-out. Refer
to General Procedures section
206-03.
4. Install
caliper to vertical link.
Install and tigh
ten bolts to 140 Nm.
5. CAUTI
ONS:
Always install new brake pads, irrespective of the condition
of the original pads, when renewing brake discs.
Retracting the caliper piston may cause the fluid reservoir
to over-flow. Remove brake flui d spillage immediately from paint
work, with clean water.
Note the condition of pins and 'R' clips and replace if
necessary.
Install brake pads in to caliper housing.
Sl
owly retract caliper pistons.
1. Install pads.
2. Position anti-rattle spring.
3. Install pins.
4. Install 'R' clips.
6. Repeat
above procedure to inst
all opposite side brake disc.
7. Fit wheels. Refer to operation 74.20.05.
8. Remove stands and lower vehicl e. Refer to section 100-02.
Page 360 of 2490

In
stallation
8.
Repeat ab
ove procedure to remo
ve opposite side brake pads.
1. CAUTIO
N: Retracting the caliper piston may cause the
fluid reservoir to over-flow. Remove brake fluid spillage
immediately from paint work, with clean water.
• NOTE: Clean caliper piston to pad mating surface.
Install brake pads in to caliper housing.
1. Slowly retract piston into caliper housing.
2. Remove paper backing from pads to reveal adhesive shim. Install brake pads, insert clip located on back of
inner pad into caliper piston.
2. Instal
l caliper housing to caliper carrier.
Align hou
s
ing to carrier.
1. Install and tighten guide pins to 25-30 Nm.
2. Install dust covers.
3. Install anti-rattle spring.
3. Repeat above procedure to install opposite side brake pads.
4. Fit wheels. Refer to section 204-04.
5. Remove stands and lower vehicl e. Refer to section 100-02.
6. CAUTIO
N: Remove brake flui
d spillage immediately from
paint work, with clean water.
Check brake fluid level.
Check brak e flu
id level is
at the maximum mark.
Remo
ve cloth.
Fi
t ca
p.
7.
Re
move paint work protection
covers, and close engine
compartment.
8. Start the engine and repeatedly press the brake pedal until
brake pressure is evident.
Page 363 of 2490
Install brake pads
i
nto caliper.
Slo
wly retract caliper pi
stons into caliper.
1. Install pads.
2. Position anti-rattle spring.
3. Install pins.
4. Install 'R' clips.
4. Repeat above procedure to install opposite side brake pads.
5. Fit wheels.
For additional information, refer to: Wheel and Tire
(20
4-04
Wheels and Tires, Remo val and Installation).
6. Remove stands and lower vehicle.
For additional information, refer to: Using the Workshop Jack
(10
0-02 Jacking and Lifting, General Procedures).
7. CAUTI
ON: Remove brake flui
d spillage immediately from
paint work, with clean water.
Check brake fluid level.
Check brak
e fluid level is
at the maximum mark.
Re
move cloth.
Fi
t cap.
8.
R
emove paint work protection
covers, and close engine
compartment.
9. Start the engine and repeatedly press the brake pedal until
brake pressure is evident.
Page 371 of 2490
into caliper piston.
4. Inst
all caliper housing to caliper carrier.
1. Align housing to carrier.
2. Install and tighten gu ide pins to 25-30 Nm.
3. Install dust covers.
4. Install anti-rattle spring.
5. Conne
ct brake hose to caliper housing.
Re
move plugs.
Install and tigh
ten bolt to 30-40 Nm.
6. Remove special tool from brake pedal.
7. Fit wheels. See Section 204-04.
8. Remove stands and lower vehicle. See Section 100-02.
9. Bleed brake hydraulic system. Refer to operation 70.25.03.
Page 375 of 2490
i
nstalled to prevent it fouling on the steering and suspension
components.
After installation the brake ho se must be aligned with the
center line as shown.
4. Install brake hose to
caliper.
Remove plugs f
rom caliper and hose.
Inst
all new sealing washers.
Align hos
e as shown above.
Install and tigh
ten union bolt to 22-26 Nm.
5. Remove special tool from brake pedal.
6. Fit wheels. Refer to operation 74.20.05.
7. NOTE: Make sure the brake hose is routed correctly.
Remove stands and lower vehicl e. Refer to section 100-02.
8. Bleed brake hydraulic system. Refer to operation 70.25.06.
Page 379 of 2490

6. CAUTI
ON: Always install new brake pads, irrespective of
the condition of the original pads, when renewing a brake disc.
• NOTE: Clean caliper piston to pad mating surface.
Install brake pads to caliper housing.
Remove paper backing from pads to reveal
adhesive shim.
Install brake pads, in sert clip located on back of inner pad
into caliper piston.
7. Inst
all caliper housing to caliper carrier.
1. Align housing to carrier.
2. Install and tighten gu ide pins to 25-30 Nm.
3. Install dust covers.
4. Install anti-rattle spring.
8. Repeat above procedure to inst all opposite side brake disc.
9. Fit wheels. Refer to section 204-04.
10. Remove stands and lower vehicl e. Refer to section 100-02.
11
.
CAUTION: Remove brake fl uid spillage immediately
from paint work, wi th clean water.
Check brake fluid level.
Check brak
e fluid level is
at the maximum mark.
Re
move cloth.
Fi
t cap.
12
.
Remove paint work protection covers, and close engine
compartment.
13. Start the engine and repeatedly press the brake pedal until
brake pressure is evident.
Page 383 of 2490
Note the condition of pins
and replace if necessary.
Install brake pads. Refer to 70 .40.09 for anti-squeal grease
application.
Sl
owly retract caliper pistons.
1. Install pads.
2. Position anti-rattle spring.
3. Install pins - make sure pin collets are fully engaged
into caliper.
6. Repeat
above procedure to inst
all opposite side brake disc.
7. Fit wheels. Refer to section 204-04.
8. Remove stands and lower vehicl e. Refer to section 100-02.
9. CAUTI
ON: Remove brake flui
d spillage immediately from
paint work, with clean water.
Check brake fluid level.
Check brak
e fluid level is
at the maximum mark.
Re
move cloth.
Fi
t cap.
10
.
Remove paint work protection covers, and close engine
compartment.
11. Start the engine and repeatedly press the brake pedal until
brake pressure is evident.