3.
Inst
all trim to hand lever.
Refer to operation 76.13.63.
4. Lower hand lever, checking for freedom of movement.
5. Fit driver seat. Refer to 76.70.01.
Anti-Lock Control - Front Wheel Speed Sensor
Remo
val and Installation
Remov
a
l
Installation
1.
Ra
ise front of vehicle and support
on stands. Refer to section
100-02.
2. Remove wh
eel speed sensor.
Di
sc
onnect harness connector.
Re
mo
ve bolt.
3. Clean components and mating surfaces.
1. Inst al
l wheel speed sensor.
Posit
i
on sensor.
Install and tigh
ten bolt to 8-1
0 Nm.
Conne
ct
harness connector.
2. Remove stands an d lower vehicle.
Anti-Lock Control - Rear Wheel Speed Sensor
Re
moval and Installation
Remov
al
Installation
1.
R
aise rear of vehicle and support
on stands. Refer to section
100-02.
2. Re
move wheel speed sensor.
Di
sconnect harness connector.
Re
move bolt.
3. Clean components and mating surfaces.
1. Inst
all wheel speed sensor.
Posit
ion sensor.
Install and tigh
ten bolt to 8-10 Nm.
Conne
ct harness connector.
2. Remove stands an d lower vehicle.
Fit sp
ring clip into the hub retaining holes and, if aligned,
into the castellated slots of the rotor nut.
If t he
castellated slots of the rotor nut are not aligned it
will be necessary to tighten the rotor nut further until the
spring clip engages the slots.
3. Remove vertical link and hub assembly from special tool.
4. Fi
t disc shield to vertical link.
1. Position disc shield.
2. Fit and tighten bolts.
5. Fit vertical link and hub assembly to vehicle. Refer to operation
60.25.38.90.
6. Fit brake disc. Refer to operation 70.10.12.
7. Fit wheel. Refer to section 204-04.
8. Remove stands an d lower vehicle.
•
NOTE: The following steps must be carried out with assistance.
1. 1. With the wheels in the straight ahead po sition, gently turn the steering wheel to the left and the right to check for
free play.
2. 2. Free play should be between 0 and 6 mm (0 and 0.24 in) at the steering wheel rim. If the free play exceeds this
limit, either the ball joints are worn, the lower steering column joints are worn or the backlash of the steering gear
is excessive.
CAUTION: DO NOT attempt to adjust the stee ring gear yoke. Failure to follow this instruction will result in the steering
gear warranty to become invalid.
3. 3. The backlash of the steering gear cannot be adjusted, in stall a new steering gear. For additional information,
REFER to Section 211
-0
2 Power Steering
.
4. 4. Grasp the steering wheel
firm
ly and move it up and down and to the left and right without turning the wheel to
check for column bearing wear, steering wheel or steering column. For additional information,
REFER to Section 211
-0
4 Steering Column
.
Power Steering Fluid Condition Check
1.
1. R
un the engine for 2 minutes.
2. 2. Check the power steering fluid system level.
3. 3. Observe the color and the odor. The color under normal circumstances should be dark reddish, not brown or
black.
4. 4. Allow the fluid to drip onto a faci al tissue and examine the stain.
5. 5. If evidence of solid material is foun d, the power steering fluid system should be drained for further inspection.
6. 6. If fluid contamination or steering co mponent failure is confirmed by the se diment in the power steering fluid
system, REFER to Steering Fault Diagnosis by Symptom Charts in this section.
Power Steer
ing Pressure Test
Test Equ
ipment
It
em
S
pecial Tool Number
De
scription
12
11-011
Pres
sure Gauge Hose
221
1-011-08
Pump Return Hose
321
1-011-07
Pump Return Hose Connector
42
11-011-03/2
Test Equ
ipment to High
Pressure Hose Adaptor
Function
al
Fl
uid
leakage
O
verfilled system.
CORRECT the
fluid leve
l as necessary.
Compon
ent leak.
•
NOTE: Record the position of the le
ak and some indication of the rate
of the leak on the Warra nty Return Record Sheet.
LOCATE
the suspect component or CHECK hose connections and
repair as necessary.
Damaged fluid cap. INST
ALL a new fluid cap.
Loose or damaged h
ose
fittings.
TI
GHTEN or INSTALL a new hose as necessary.
Leakage at
power
steering pump.
INST
ALL a new power steering
pump as necessary. For
additional information,
REFER to Section 211
-0
2 Power Steering
.
Fl
uid
leakage
Leakage
at steering hose
to steering gear connection.
CHECK
steering hose to
steering gear conn ection for leakage.
CHECK and TIGHTEN the steeri ng hose to steering gear
connection retaining bolt s/bolts as necessary.
Power steeri
ng fluid
leakage at O-ring seals.
CHECK
the power steering system fo
r signs of steering fluid loss
from O-ring seals.
INST
ALL new O-ring seals as necessary.
BLEE
D the power steering system.
For additional information,
REF
ER to Section 211
-0
0 Steering System
- Ge
neral
Informati
on
.
Power steeri
ng fluid
leakage from transfer pipes.
CHECK
the power steering system fo
r signs of steering fluid loss
from the transfer pipes.
CHECK
and TIGHTEN the transfer pipes if required, INSTALL new
transfer pipes as necessary.
BLEE
D the power steering system.
For additional information,
REF
ER to Section 211
-0
0 Steering System
- Ge
neral
Informati
on
.
Power steeri
ng fluid
leakage from the steering
gear.
CHECK
the power steering gear for signs of fluid loss.
INST
ALL a new steering gear as
necessary. For additional
information,
REFER to Section 211
-0
2 Power Steering
.
Power steeri
ng fluid
leakage from steering gear boot.
CHECK
the power steering gear for signs of fluid loss.
INST
ALL a new steering gear as
necessary. For additional
information,
REFER to Section 211
-0
2 Power Steering
.
Cond
ition
Possib
le Sources
Acti
on
F
ree play at steering wheel
Exce
ss play in the steering
linkage.
CHECK
the steering linkage for excess play.
For additional information, REFER to the
Steering Linkage Inspection and Backlash (Freeplay) Check in this section.
S
teering wheel loose.
CHECK
and TIGHTEN the steering wheel
retaining bolt/bolts as necessary. For additional information,
REFER to Section 211
-0
4 Steering Column
.
Lower steeri
ng column
pinch bolt loose.
CHECK
and TIGHTEN the lower steering
column pinch bolts as necessary. For additional information,
REFER to Section 211
-0
4 Steering Column
.
Exce
ssive wear in lower
steering column.
CHECK
for lower steering column for wear in
the universal joints. If wear is present,
INSTALL a new lower steering column as necessary.
W
ear in suspension joints.
CAU
TION: DO NOT attempt to adjust the
steering gear yoke. Failure to follow this instruction
will result in the steering gear warranty to become
invalid.
CHECK
for excess wear in the front
suspension joints. For additional information,
REFER to Section 204
-00
Suspension
Sy
stem
- General
Information
.
sus
pension components
and for damaged coil springs in the front suspension.
as necessary. For addi tional information,
REF
ER to Section 204
-0
2 Rear Suspension
. I
NSTALL new front suspension components
as necessary. For addi tional information,
REFER to Section 204
-01
Front Suspension
.
Chec
k the rear suspension
for loose or worn
suspension components.
TIGHTE
N or INSTALL new components as
necessary. For additi onal information,
REFER to Section 204
-0
2 Rear Suspension
.
Incorre
ct underbody
alignment.
CHECK
underbody alignment. For additional
information,
REFER to Section 502
-00
Uni
-Body, Subframe and M
ounting System
.
Poor r
eturnability of the
steering
Lower steeri
ng column
interference.
CHECK
the steering co
lumn is free from
interference from the en gine harness, sound
proofing or the floor covering.
Incorrect
tire pressure.
CHECK
and ADJUST the tire pressure. For
additional information,
REFER to Section 204
-0
4 Wheels and Tires
.
Incorrect
tire size or type.
IN
STALL a new tire as necessary. For
additional information,
REFER to Section 204
-0
4 Wheels and Tires
.
Steeri
ng column upper
shroud fouling on the steering wheel.
CHECK
steering column upper shroud for
fouling. ADJUST as necessary.
Steeri
ng column universal
joints binding.
IN
STALL a new steering column. For
additional information,
REFER to Section 211
-0
4 Steering Column
.
Steeri
ng column shaft floor
seal binding.
CHE
CK the steering column shaft floor seal
for correct fitm ent and REFIT as necessary.
Steeri
ng column shaft floor
seal may be torn.
IN
STALL a new steering column shaft floor
seal as necessary.
Bin
ding or damaged tie-
rods.
CHECK
tie-rod end for excessive wear or
tightness in ball joint. INSTALL a new tie- rod end. For additional information,
REFER to Section 211
-0
3 Steering Linkage
.
D
amaged or worn front
suspension components.
I
NSTALL new front suspension components
as necessary. For addi tional information,
REFER to Section 204
-01
Front Suspension
.
Incorre
ct toe adjustment.
AD
JUST as necessary. For additional
information,
REFER to Section 204
-00
Suspension
Sy
stem
- General
Information
.
Excessive steeri
ng efforts
required during low speed
manoeuvring and/or during parking manoeuvres
Low power steer
ing fluid.
CHE
CK steering system
for signs of steering
fluid loss.
BLEE
D the power steering system. For
additional information,
REFER to Section 211
-0
0 Steering System
- General Informati
on
.
Damaged accessory driv
e
belt tensioner.
INST
ALL a new accessory drive belt
tensioner.
Hose or cooler li
ne
restriction.
CHECK
hose or cooler lines for correct
routing.
INST
ALL a new hose as necessary.
Fl
uid aeration.
BLEE
D the system. For additional
information,
REFER to Power Steering System Bleeding
in t
his section.
Steeri
ng transducer not
closed - no feed voltage.
CHECK
the steering transducer circuit. For
additional information, REFER to the wiring diagrams.
Carry ou
t the electrical checks and tests.
For additional information, REFER to the
Electrical Checks and Tests in this section.
Steeri
ng transducer not
closed - cable fault.
CHECK
the steering transducer circuit. For
additional information, REFER to the wiring diagrams.
Carry ou
t the electrical checks and tests.
Fo
r additional information, REFER to the
Electrical Checks and Tests in this section.
Steering control
module
(SCM) defective.
CHECK
the SCM and INSTALL a new SCM as
necessary.
Power steeri ng f
luid
delivery pressure or flow too low.
CHECK
the power stee
ring pressure. For
additional information, REFER to the Power Steering Pressure Test in this section.
INSTALL a ne
w power steering pump as
necessary. For additi onal information,
REFER to Section 211
-0 2
Power Steering
.
Internal steering gear
leakage.
CHECK
the power stee
ring pressure. For
additional information, REFER to the Power Steering Pressure Test in this section.
INSTALL a ne
w steering
gear as necessary.
For additional information,
REFER to Section 211
-0 2
Power Steering
.
Steeri
ng operati
on is very
heavy when driving, but when stationary
manoeuvring is good
Steering transducer open earl
y.
CHECK
steering transducer and INSTALL a
new steering transducer as necessary.
Carry out th
e electrical checks and tests.
For additional information, REFER to the
Electrical Checks and Tests in this section.
Steering transducer open
early,
steering control
module (SCM) fault.
CHECK
SCM and INSTALL a new SCM as
necessary.
Steering transducer open
earl
y, speedo signal error.
CHECK
speedo
circui
t. For additional
information, REFER to the wiring diagrams.
Steeri ng operati
on is very
light when driving, but when
stationary manoeuvring is good
Steering transducer not
o
pen, (no power steering
fluid flow).
CHECK
the power steering fluid condition.
For additional information, REFER to the
Power Steering Fluid condition check in this section.
Steering transducer not o
pen, steering control
module (SCM) fault.
CHECK
the SCM and INSTALL a new SCM as
necessary.
Carry out th
e electrical checks and tests.
For additional information, REFER to the
Electrical Checks and Tests in this section.
Steering transducer not
o
pen, speedo signal error.
CHECK
the speedo circ
uit. For additional
information, REFER to the wiring diagrams.
CHECK
the power steering
fluid low pressure pipe for restricted flow.
INSTALL a ne
w power steering fluid low
pressure pipe.
S t
eering heavy operation
during rapid manoeuvring
Ai r i
n power steering
system.
CHECK for an air l
eak into the power
steering system and re pair as necessary.
BLEED the
power steering system. For
additional information,
REFER to Power Steering System Bleeding
- in t hi
s section.
Fluid loss at the power
steering pump shaft seal.
CHECK the power steer
ing pump for signs o
f steering fl
ui
d loss.
INST
ALL a ne
w power steering pump as
necessary. For additi onal information,
REFER to Section 211
-0 2
Power Steering
.
Power steeri
ng f
luid
delivery pressure or flow too low.
CHECK the power steer
ing pump for signs o
f steering fl
ui
d loss.
CHECK
the power stee
ring pressure. For
additional information, REFER to the Power Steering Pressure Test in this section.
INSTALL a ne
w power steering pump as
necessary. For additi onal information,
REFER to Section 211
-02
Power Steering
.
Lower steeri
ng col
umn
interference.
CHECK
the steering co
lumn is free from
interference from the en gine harness, sound
proofing or the floor covering.
Incorrect steering geometry. CHE
CK the front wheel alignment. For
additional information,
REFER to Section 204
-00 Sus
pension
Sy
ste
m
- General
Information
.
CHECK
the power stee
ring pressure. For