Page 2438 of 2490
41. Ensuring graduation mark remains aligned, finally tighten
wishbone front eccentric bolt to 113-153Nm.
42. Install air intake tube/meter/ cleaner cover assembly. Refer
to 19.10.30
43. Install both engine co vers (normally aspirated vehicles only).
Position covers over engine.
Install securing pegs.
44. Fill power steering system. Refer to Section 211-02.
45. Remove fender covers and close hood.
46. Connect ground cable to batt ery terminal and fit battery
cover. Refer 86.15.19.
47. Carry out steering geometry an d wheel alignment checks and
adjust as necessary. Refer to 57.65.03
Page 2440 of 2490
9. Raise front of vehicle.
10. Remove generator cool ing duct deflector.
Remove bolt.
Move deflector rearwards to release tangs from undertray.
Release deflector from rear vertical duct.
11. Remove screws or scrivets securing undertray to bumper
cover. Discard scrivets.
12. Remove and discard tiestrap securing undertray to body
brace.
13. At each side of vehicle, remo ve and discard scrivet securing
undertray to wheelarch liner.
Page 2442 of 2490
21. Remove crossbeam to engi ne Hydramount bolts.
Remove bolt securing crossbeam to Hydramount.
Fully withdraw bolt into crossbeam insert.
Repeat procedure to remove and withdraw bolt on
opposite side
22. Remove lower nut and bolt from front shock absorber.
Repeat procedure to remove bo lt from opposite side shock
absorber.
23. Slacken but do not remove crossbeam rear bolt and nuts.
Slacken crossbeam LH rear mounting bolt and nut.
Repeat procedure to slacken crossbeam RH rear mounting
nut.
24. Release lower steering column from pinion shaft.
1. Remove lower steering column nut and bolt.
Move column upwards to release it from pinion shaft.
25. Disconnect steering rack transducer harness front connector.
Release harness connector from body retaining clip.
Disconnect connector.
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26. Support weight of crossbeam.
Position a jack under crossbeam.
Place a piece of wood between jack and crossbeam.
Raise jack to just support crossbeam.
27. From engine compartment, remo ve crossbeam front RH bolts.
28. Remove power steering fl uid reservoir for access.
Remove reservoir securing nuts and bolts.
Position reservoir for access.
29. From engine compartment, remo ve crossbeam front LH bolts.
Page 2444 of 2490
Installation
30. CAUTION: Slowly lower the crossbeam just sufficient to
provide the required clearance. Lowering the crossbeam
excessively can damage the suspension and steering pipes.
Carefully lower crossbeam to provide sufficient clearance
between front mounting and body.
31. Remove crossbeam front mounting.
Remove front mounting heatshield.
Remove four bolts securing mounting to crossbeam.
1. Install crossbeam front mounting.
Position new mounting on crossbeam.
Install four bolts securing mounting to crossbeam and
tighten to 22-28Nm.
Install front mounting heatshield.
2. NOTE: It may be necessary to use a hammer and drift to
finally align new mounting with body location.
Carefully raise crossbeam assembly into position.
Ensure that dowels of both crossbeam mountings are
Page 2445 of 2490
correctly seated in body locations.
3. Ensure that both engine hydram ounts are correctly seated in
crossbeam locations.
4. From engine compartment, install but do not tighten
crossbeam front RH bolts.
5. From engine compartment, install crossbeam front LH bolts
and tighten to 22-28Nm.
6. Install power steering fluid reservoir.
Position reservoir on mounting bracket.
Install reservoir securi ng nuts and bolts.
Page 2447 of 2490
3. Remove special tool 303-021 from fender channel.
11. Install crossbeam to engine Hydramount bolts.
Install bolt securing Hydramou nt to crossbeam and tighten to 34-46Nm.
Repeat procedure to install crossbeam opposite side bolt.
12. Tighten rear mounting bolt and nut to 131-185 Nm.
Repeat procedure to tighten opposite side rear mounting
bolt and nut.
13. Connect steering rack transducer harness front connector.
Connect steering ha rness connector.
Install harness connector on body retaining clip.
14. Slacken adjuster nut and remove camber tie down tool 204-
114 from suspension.
Repeat procedure to remove tie down tool from opposite
side.
Page 2448 of 2490
15. Using screws or new scrivets , secure undertray to front
bumper cover.
16. Using new tiestrap, secure undertray to crossbeam brace.
17. Using new scrivets, secure un dertray to each wheelarch
liner.
18. Install generator cool ing duct deflector.
Position deflector over rear vertical duct.
Move deflector forward to engage center tang over