1998 JAGUAR X308 ECU

3. Using a suitable mandrel, pres s and partly seat bush in
crossbeam.

4. Fully seat bush in crossbeam.
Position a suitable support on press bed.
Place crossbeam/bush on support.
Position a suitable mandrel on bush.
Ensuring bush remains aligned with crossbeam, operate
press to fully seat bush.

5. Install front mounting brackets.
Position and fully seat mounting bracket on crossbeam.
Install the four bolts an d tighten to 22-28Nm.
.Install heatshield .
Repeat procedure to install mounting bracket on opposite
side of crossbeam.
6. Install upper wishbone/hub assemblies on crossbeam.
Position upper wishbone on crossbeam.
Install fulcrum shaft thread ed end facing rearward.
Install fulcrum shaft securing nut and tighten to 60-80Nm.

Repeat procedure to install opposite side upper
wishbone/hub assembly.

7. Install lower wishbone assemblies.
Position lower wishbone on crossbeam.
Install but do not tighten wi shbone front and rear arm
eccentric bolts and nuts.
Rotate each eccentric bolt to position largest graduation
mark vertically.
Ensuring that eccentric bolts do not rotate out of position,
partially tighten nuts.
Repeat procedure to inst all opposite side upper
wishbone/hub assembly.

8. Install stabilizer bar to link arms.
1. Position stabilizer bar and install link arm ball joint stud in bar.
2. Install but do not tighten link arm stud to stabilizer bar securing nut.
Repeat procedure to install link arm at opposite end of
stabilizer bar.

9. Install stabilizer bar to crossbeam.
Ensure bushes are correctly posi tioned on stabilizer bar.
Install support brackets over bushes.
Position stabilizer bar on crossbeam.
Install and tighten bolts to 30-40Nm.
Repeat procedure at opposite end of stabilizer bar.
10. Tighten link to stabilizer bar securing nut to 60-80Nm.
Repeat procedure at opposite end of stabilizer bar.

11. Install steering rack on crossbeam.
Ensure that bushes are correct ly positioned on steering
rack.
Position steering rack on crossbeam.
Position support brac kets over bushes.
Install mounting bracket bolt s and tighten to 41-54Nm.

12. Install tie rods on steering arms.
Position and fully seat tie rod ball joint taper pin on
steering arm.
Install tie rod ball joint nu t and tighten to 71-85Nm.
Repeat procedure to install opposite side tie rod ball joint.

13. Install steering harness on suspension turret.
Noting positions marked during removal, tape new
securing clips to st eering harness.
Install securing clips/harness on LH turret.
14. With assistance position crossbeam/suspension assembly on
jack with protective wood under.
15. Traverse assembly into position below vehicle.
16. Ensure steering harn ess connector is positioned to avoid
damage during crossbeam lift .
17. NOTE: It may be necessary to use a hammer and drift to
finally align new mounting with body location.

Carefully raise crossbeam assembly into position.
Ensure that dowels of both crossbeam mountings seat
correctly in body locations.

18. Ensure that both engine hydramounts seat correctly in
crossbeam locations.

19. Install crossbeam rear mountings.
Align rear mounting rubber with body location.
Install rear mounting securing bolt and nut and tighten
nut to 131-185 Nm.
Repeat procedure to install opposite side rear mounting
securing bolt and nut.

20. From engine compartment, install but do not tighten
crossbeam front RH bolts.
21. From engine compartment, install crossbeam front LH bolts
and tighten to 22-28Nm.

22. Install power steering fluid reservoir.
Position reservoir on mounting bracket.
Install reservoir securi ng nuts and bolts.

23. From engine compartment, tighten crossbeam front RH bolts
to 22-28Nm.

24. Install shock absorber on lower wishbone.
Lift lower wishbone to align shock absorber lower
mounting.
Install bolt and nut and ti ghten nut to 43-57Nm.
Repeat procedure to install opposite side shock absorber.
25. Install lower steering column on pinion shaft.
Move column downwards to engage coupling splines on
pinion shaft.
1. Install nut and bolt and tighten to 22-28Nm.

26. Lower and withdraw jack from crossbeam.

27. Release engine from support tool.
1. Slacken hook adjustment nuts until weight of engine is released.
2. Remove hooks from engine front lifting eyes.
3. Remove special tool 303- 021 from fender channel.

28. Install crossbeam to engine Hydramount bolts.
Install bolt securing Hydr amount to crossmember and
tighten to 22-28Nm.
Repeat procedure to install crossmember opposite side
securing bolt.

29. Position and connect harnes s to steering transducer.
RHD vehicles. Position steeri ng harness behind return
pipe.
Connect harness to transducer.
30. Install power steering pi pes on pinion housing.
Remove blanks and install new 'O'-ring seals in pipe
connectors.
Apply power steering fluid to 'O' ring seals.

Remove blanking plugs from pinion housing ports.
Position pipes on pinion ports and seat 'O' rings.

31. Secure pipes to pinion housing.
Ensure pipes and retaining pl ate are correctly seated.
Install bolt and tighten to 9-12Nm.

32. Secure return pipe on steering rack.
1. Position pipe rubber support on steering rack.
2. Position pipe on support .
3. RHD vehicles. Position harness on pipe support rubber.
4. Secure pipe and harness to support with new tiestrap.


33. RHD vehicles. Using new tiestrap, secure harness to steering
rack.
34. Connect steering harness.
Route harness connector to body front location.
Connect steering ha rness connector.
Install connector in body retaining clip.

35. Connect wheel speed sensor harness.
1. Connect wheel speed sensor harness to sensor.
2. Using new tiestraps secure wheel speed sensor harness to upper wishbone.
Repeat procedure to connect opposite side wheel speed
sensor.

36. Install brake calipers.
1. Install caliper on carrier.
2. Install guide pins and tighten to 25-30Nm.
3. Install guide pin dust caps.
4. Install caliper spring clip.
Repeat procedure to install opposite side front brake
caliper.
37. Install both front road sp rings. Refer to 60. 20.02.

38. Using screws or new scrivets , secure undertray to front
bumper cover.
39. Using a new tiestrap, secure undertray to crossbeam front
brace.