Page 2326 of 2490
8. Conne
ct key interlock solenoid harness multiplug.
9. Connect key t
ransponder exciter
coil multiplug and using new
tie straps, secure mu ltiplug to harness.
10 . Conne
ct wiper/washer switch mu
ltiplug, and fit multiplug onto
retaining bracket.
11. Fit driver side underscu ttle. Refer to 76.46.11.
12. Fit steering column uppe r cowl. Refer to 76.46.02.
13. Fit steering column lower cowl. Refer to 76.46.03
14. Fit steering wheel.
15. Fit driver airbag module. Refer to 76.73.39.
16. Fit groun
d cable to battery te
rminal and fit battery cover.
Refer to 86.15.15.
Page 2327 of 2490

Wipers and Washers - Wiper Pivot Arm
Removal and Installation
Removal
Installation
1.
Fit fender covers.
2. Disconnect windshield washer tube from plenum cover
connector.
3. Using tape, mark po sition of wiper blade on windshield.
4. Withdraw wiper arm and blade from spindle.
1. Remove plastic cover fro m wiper arm securing nut.
2. Slacken but do not remove wiper arm nut.
3. Fit extractor 18G2 and ensuring that wiper and
plenum cover are not dama ged, release wiper arm
from tapered spindle.
5. Remove extractor, remove wi per arm securing nut and lift
wiper arm off spindle.
1. Fit wiper arm and blade assembly onto spindle splines aligning
blade with marked position on windshield.
2. Fit wiper arm securing nut.
3. Supporting the wiper ar m, carefully tighten the securing nut to
press arm onto tapered splines.
4. Fit plastic cover over securing nut.
5. Connect washer tubing to plenum cover connector.
6. Remove marking tape from windshield and clean windshield.
7. Remove fender covers.
Page 2328 of 2490

Roof Opening Panel - Roof Opening Panel
Description and Operation
General Description
The steel sliding roof panel which is externally painted to ma tch the vehicle and internally trimmed to match the headlining,
is of electrically operated tilt and slide design. Driven by a single electric motor via a cable and lever mechanism, the slidi ng
roof panel is operated via a switch on the roof console and controlled by the sliding roof control module (SRCM).
Both the electric motor and SRCM are mounted on an extens ion of the sliding roof panel frame and are accessed by
removing the roof console.
Operation
The sliding roof panel is a multi-feature unit providing tilt, one touch slide opening and closing, and slide position selectio n
on opening and closing. Additi onally, on operation of the vehicle automatic locking system with the roof panel open, an
input from the security and lockin g module will close it. On slide opening of the roof panel, a wind deflector elevates at the
aperture leading edge. In the event of electrical failure, the sliding roof can be manually operated by removing the roof
console and using a key or wide bladed scre wdriver in the slot in the motor spindle.
• NOTE: Following manual operation of the sliding roof panel, the motor drive must be re-engaged by manually turning the
spindle 1/4 turn counter-clockwise if the panel is open or clockwise if the panel is closed.
Page 2330 of 2490
Roof Opening Panel - Roof Opening Panel Alignment
General Procedures
1.
Remove sliding roof trim panel for access. Refer to 76.82.19.
2. Turn ignition switch to position II.
3. Fully close sliding roof.
4. Turn ignition switch to po sition O and remove key.
5. Slacken sliding panel to frame securing bolts.
6. Ensuring that seal is not compressed, press sliding panel
forward.
7. Align sliding panel with roof contour.
Adjust front edge of panel to align with roof contour
within -1 +0 mm.
Adjust rear edge of panel to align with roof contour
within -0 +1 mm.
8. Ensuring that roof panel settin g is not disturbed, tighten the
outer four sliding panel to frame securing bolts.
9. Insert key and turn ig nition switch to II.
10. Check for satisfactory fit and operation by opening and
closing roof panel and re -adjust as necessary.
11. Turn ignition switch to position O.
12. Tighten all sliding panel to frame securing screws
13. Fit trim panel. Refer to 76.82.19.
Page 2331 of 2490
Roof Opening Panel - Roof Opening Panel
Removal and Installation
Removal
Installation
1.
Remove sliding roof trim panel for access. Refer to 76.82.19.
2. Slacken and remove sliding r oof panel securing bolts.
3. Carefully withdraw sliding roof panel and seal from aperture.
1. If sliding roof panel is being renewed. fit new seal as detailed
in 76.82.05.
2. Carefully position sliding roof panel in aperture.
3. Fit and tighten panel securing screws.
4. Fit trim panel. Refer to 76.82.19.
Page 2332 of 2490

Roof Opening Panel - Roof Opening Panel Frame
Removal and Installation
Removal
1. Adjust front passenger seat fu lly rearwards and fully recline
seat squab.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. Remove sliding roof flange finisher. Refer to 76.82.23.
4. Remove sliding roof trim panel. Refer to 76.82.19.
5. Remove grab handles. Refer to 501-05.
6. Remove roof console. Refer to 76.13.69.90.
7. Remove sun visors. Refer to 501-05.
8. Remove cantrail/upper A post trims. Refer to 76.13.20.
9. Remove rear quarter trim s. Refer to 76.13.13.
10. Remove front half headlining for access. refer to 76.64.15.90.
11. Disconnect harness multiplugs from sliding roof control
module.
12. Disconnect drain hoses from stub pipes at each corner of
sliding roof frame.
13. Slacken and remove bolts securi ng rear support brackets to
sliding roof frame and BIW and remove brackets.
14. Leaving centre bolt on each side, slacken and remove bolts
together with plastic washers, securing sliding roof frame to
BIW.
Page 2333 of 2490
Installation
15. With assistance, support sliding roof assembly and slacken
and remove the remaining securi ng bolt and washer at each
side of frame.
16. With assistance, lower sliding roof assembly and carefully
remove it via the front passenger door.
1. With assistance, carefully pass sliding roof assembly through
front passenger door and position at BIW roof.
2. With assistance fit and hand ti ghten centre bolts and plastic
washers securing sliding roof frame to BIW.
3. Fit and hand tighten remaining securing bolts with plastic
washers.
4. Inserting a 15mm drill shank or similar tool, align circular
apertures in sliding roof fra me and BIW at each side.
5. Finally tighten all sliding roof frame to BIW securing bolts.
6. Position sliding roof rear suppo rt brackets and fit and hand
Page 2334 of 2490
tighten securing bolts.
7.
Align rear support brackets and tighten securing bolts.
8. Connect drain hoses to sliding roof frame stub pipes.
9. Fit headlining. Refer to 76.64.15.90.
10. Fit rear quarter trims. Refer to 76.13.13.
11. Fit cantrail/upper A post trims. Refer to 76.13.20.
12. Fit sun visors. Refer to 501-05.
13. Fit roof console. Refer to 76.13.69.90.
14. Fit grab handles. Refer to 501-05.
15. Fit sliding roof trim panel. Refer to 76.82.19.
16. Fit sliding roof flange fi nisher. Refer to 76.82.23.
17. Connect ground cable to batt ery terminal and fit battery
cover. Refer to 86.15.15.
18. Return front passen ger seat to original positions.