1997 TOYOTA SUPRA interior

N08522
N08520
N08521
1
Retainer
2
3
N08523
- BODYQUARTER WINDOW GLASS
BO-39
2119 Author
: Date
:
1997 SUPRA (RM502U)
4. REMOVE QUARTER WINDOW GLASS
(a) Remove the 3 nuts.
(b) Push piano wire through from the interior.
(c) Tie both wire ends to a wooden block or similar object.
HINT:
Apply adhesive tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.
(d) Cut the adhesive by pulling the piano wire around it.
HINT:
Cut the adhesive areas in the order as shown in the illustration,
so leave the adhesive where the glass retainer stays.
(e) Let the piano wire pass as shown on the illustration, cut
off the adhered part to the pin.
NOTICE:
Do not damage the glass retainers.
(f) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.

BO0RF-01
N19535
Sport Roof:

Roof Side Rail Weatherstrip RH

Removable Roof Moulding RH
Removable Roof Headlining
Front Pillar GarnishRear Roof Headlining
Front Roof
Headlining
Assist Grip
Removable Roof
Moulding LH
Roof Side Rail
Weatherstrip LH Roof Headlining
Visor Holder
Sun VisorInterior LightClip
Front Pillar GarnishRoof Side Inner GarnishCoat Hook
Deck Trim Side BoardTonneau Cover
Tonneau
Cover
Clamp
Deck Trim Rear Cover
Quarter Wheel House Cover
Rear Seat Outer Belt
Speaker Grille Assist GripFront Seat
Outer Belt
Deck Trim
Side Service
Hole Cover
Front Door Scuff Inside Plate
Rear Quarter Trim Board
Rear Seatback
5XLuggage Compartment Mat
Rear Seat Cushion
Spare Wheel Cover

Non-reusable partSport Roof:
Removable Roof StayLower Back Service
Hole Cover
Stay Support Cover
Holder Garnish
Removable Roof Holder
43 (440, 32)
43 (440, 32)
25 (260, 19)
N´m (kgf´cm, ft´lbf) : Specified torqueClip
BO-60
- BODYROOF HEADLINING
2140 Author
: Date
:
1997 SUPRA (RM502U)
ROOF HEADLINING
COMPONENTS

N08503
2 Clips
1 Clip
N08631
N08470
2 Clips
3 Clips Normal Roof:
N08664
Sport Roof:
2 Clips
1 Clips
N08510
BO-62
- BODYROOF HEADLINING
2142 Author
: Date
:
1997 SUPRA (RM502U)
(q) Roof side inner garnishes
(r) Removable roof (Sport roof)
(s) Assist grip
HINT:
Tape a screwdriver tip before use.
(t) Front pillar garnishes
(u) Interior light
(v) Sun visors and holders
2. REMOVE ROOF HEADLINING
(a) Using a clip remover, remove the 2 clips.

FOR THE TOYOTA DEALER
COLLISION REPAIR INFORMATION
TITLE: ANTI±CORROSION TREATMENT PAGE 1 of 4
SECTION: GENERAL INFORMATION BULLETIN #82
MODELS: ALL
DATE: DECEMBER 1997
To prevent corrosion and reduce interior noise when replacing body panels, always apply
corrosion inhibiting and sound dampening materials such as body sealer, cavity wax,
undercoating and body foam according to Toyota recommendations.
These recommendations can be found in the Anti±Rust Treatment (AR) section of the
model specific Repair Manual for Collision Damage publication. Collision repair manuals
can be obtained through a Toyota dealership parts department.
BODY SEALER
For waterproofing and corrosion protection measures, always apply body sealer to the
seams and hems of the doors, hoods, etc.
Apply body sealer to required areas:
Door seams (Illustration A.)
Underhood seams (Illustration B.)
Wherever body sealer has been removed during a repair
Illustration A.
Illustration B.

PRICES SUBJECT TO CHANGE WITHOUT NOTICEORDERING INFORMATION ON PAGE 5
TOYOTA COLLISION REPAIR & REFINISH PAGE 4 of 5
SERVICE PUBLICATIONS (cont'd)
COLLISION REPAIR INFORMATION BULLETINS
Collision Repair Information Bulletins (CRIBS) provide Toyota body and paint technicians
with the latest developments in collision repair and refinish. Information is divided among
the following topics:

General information
Interior

Structural repair
Electrical

Welding
Alignment

Refinish
Tools and equipment

Exterior
Name
Part NumberPrice
Collision Repair Information Binder
includes Bulletins #1±41 00408±03000±01 $20.00
CRIB Bulletin #49 00408±03000±49 1.00
CRIB Bulletins #51±57 00408±03000±51±57 10.00
CRIB Bulletins #58±61 00408±03000±58±61 5.00
CRIB Bulletins #62±65 00408±03000±62±65 5.00
CRIB Bulletins #66±67 00408±03000±66±67 5.00
CRIB Bulletins #68±69 00408±03000±68±69 1.18
CRIB Bulletin #70 00408±03000±70 2.00
CRIB Bulletin #71 00408±03000±71 2.24
CRIB Bulletin #72 00408±03000±72 1.62
BODY DIMENSIONS GUIDE
The Toyota Body Dimension Guide provides data necessary to assess the extent of
collision damage by using vehicle±specific dimension charts and measurement
specifications. The dimension guide provides specifications for the following areas:

engine compartment
suspension crossmember

door and compartment openings
frame alignment

underbody
cab alignment
1980±1997 Body Dimension Guide 00117±00540±97 $3.50

WELDING HIGH STRENGTH STEEL (cont'd) PAGE 2 of 5
REFERENCE MATERIALS
The following manuals should be readily available in the body shop:

Toyota Fundamental Body Repair Procedures Manual

Complete set of Toyota Repair Manuals for Collision Damage
TOOLS
Proper tools are mandatory for H.S.S. repair. Tools include:

MIG/MAG welder

Spot welder

H.S.S. spot weld cutter that will cut 8mm and 10mm holes

Air saw

Plasma cutter

Air power chisel with panel cutter

Hole punch

Head protector

Dust mask

Face protector

Vise grip pliers

Weld through primer (see page 5 of this bulletin)

Ear plugs

Car cover for glass and interior
WELDS
Four types of welding are required in the repair of Toyota vehicles:

Spot

Plug
Continuous

Braze
Technicians doing repair work must be proficient in doing all four types of welding since all
four are used in various locations throughout the vehicle. The Toyota Repair Manuals for
Collision Damage show the location and type of welds that must be used. The correct
number and type of welds must be used to ensure structural integrity.
PROCEDURE
The complete in±depth procedure for welding H.S.S. and ordinary steel can be found in the
Toyota Fundamental Body Repair Procedures manual for the applicable vehicle. The basic
procedure requires:
1. Removal of auxiliary parts
2. Removal of damaged parts
3. Prepare new parts4. Position new parts
5. Welding
6. Finishing of welded areas.

28
G ELECTRICAL WIRING ROUTING
Position of Parts in Instrument Panel
B 5 Blower Motor Control Relay
B 6 Buckle SW LH
B 7 Buckle SW RH
C 6 Cigarette Lighter
C 7 Cigarette Lighter Illumination
C 8 Clock
C 9 Clutch Start SW
C10 Combination Meter
C11 Combination Meter
C12 Combination Meter
C13 Combination SW
C14 Combination SW
C15 Cruise Control Clutch SW
C16 Cruise Control ECU
D 5 Data Link Connector 2
D 6 Daytime Running Light Relay (Main)
D 7 Diode (Interior Light)
D 8 Diode (Idle-Up)
D17 Data Link Connector 3 A12 A/C Amplifier
A13 A/C Amplifier
A14 A/C Amplifier
A15 A/C Evaporator Temp. Sensor
A16 A/C Room Temp. Sensor
A17 A/C Solar Sensor
A18 ABS ECU
A19 ABS ECU
A20 ABS ECU
A21 ABS ECU
A23 ABS Deceleration Sensor
A24 Air Inlet Control Servo Motor
A25 Air Mix Control Servo Motor
A26 Air Vent Mode Control Servo Motor
A27 Airbag Squib (Steering Wheel Pad)
A28 Airbag Squib (Front Passenger Airbag Assembly)
A29 Ashtray Illumination
A30 Auto Antenna Control Relay
A34 Airbag Sensor
B 3 Blower Motor
B 4 Blower Motor Control Relay

7. 5A
RA D
NO . 210A
GA UGE7. 5A
DOME
2 1
2 1
IG BI IE FROM POWER SOURCE SYS TEM (
SEE PAGE 56)
R
R
R
R
W- G
G
W- B
R- B
LG
R R R
R R- W
R- W W- B
W- B
W- B
1 3 2 2DIODE
(
INTERIOR LI GHT) D 7 DO OR COURTESY
SW RH D1 1
DO OR COURTESY
SW LH D1 0
1
IC22
W- B W- B R- W R- W
LG R- B
R- W
I11
1B 51C11E11 1F81H9
1E 91J11F61F10 1K1 10 2 1 7 11
INTEGRATION
RELAY
1I 64
2
11 8
INTERIOR LIGHT