Page 515 of 3342
G2M0438
10) Installation is in the reverse order of removal.
1Main relay
2Fuel pump relay
B2M1254
18. Air Intake Chamber
A: REMOVAL AND INSTALLATION
1) Loosen clamps which connect air intake chamber to
throttle body and air intake duct.
2) Disconnect air hoses from air intake chamber.
3) Remove bolts which secure air intake chamber to stays.
4) Remove air intake chamber.
5) Installation is in the reverse order of removal.
Tightening torque:
4.9±0.5 N⋅m (0.5±0.05 kg-m, 3.6±0.4 ft-lb)
G6M0095
19. Knock Sensor
A: REMOVAL
1. 2200 cc MODEL
1) Disconnect battery ground cable from battery ground
terminal.
B2M1679
2) Remove air intake chamber.
34
2-7SERVICE PROCEDURE
17. Fuel Pump Relay - 19. Knock Sensor
Page 516 of 3342
G2M0438
10) Installation is in the reverse order of removal.
1Main relay
2Fuel pump relay
B2M1254
18. Air Intake Chamber
A: REMOVAL AND INSTALLATION
1) Loosen clamps which connect air intake chamber to
throttle body and air intake duct.
2) Disconnect air hoses from air intake chamber.
3) Remove bolts which secure air intake chamber to stays.
4) Remove air intake chamber.
5) Installation is in the reverse order of removal.
Tightening torque:
4.9±0.5 N⋅m (0.5±0.05 kg-m, 3.6±0.4 ft-lb)
G6M0095
19. Knock Sensor
A: REMOVAL
1. 2200 cc MODEL
1) Disconnect battery ground cable from battery ground
terminal.
B2M1679
2) Remove air intake chamber.
34
2-7SERVICE PROCEDURE
17. Fuel Pump Relay - 19. Knock Sensor
Page 522 of 3342
1. Fuel System
A: SPECIFICATIONS
Fuel tankCapacity 60(15.9 US gal, 13.2 Imp gal)
Location Under rear seat
Fuel pumpType Impeller
Discharge pressure 250.1 kPa (2.55 kg/cm
2, 36.3 psi)
Discharge flowAWD: More than 80(21.1 US gal, 17.6 Imp gal)/h
FWD: More than 65(17.2 US gal, 14.3 Imp gal)/h
[12 V at 300 kPa (3.06 kg/cm
2, 43.5 psi)]
Fuel filterCartridge type
2
2-8SPECIFICATIONS AND SERVICE DATA
1. Fuel System
Page 523 of 3342
1. Fuel Tank
1. 2500 cc AWD MODEL
B2M0630A
1Heat sealed cover
2Fuel tank band
3Protector LH
4Protector RH
5Fuel tank
6Fuel pump gasket
7Fuel pump ASSY
8Fuel cut valve gasket
9Fuel cut valve
10Evaporation hose C
11Evaporation hose A
12Clip
13Joint pipe
14Evaporation hose B
15Evaporation pipe ASSY
16Evaporation hose D
17Clamp
18Jet pump hose A
19Fuel delivery hose A
20Fuel return hose A
21Fuel pipe ASSY
22Jet pump hose B
23Fuel delivery hose B
24Fuel return hose B
25Evaporation hose E
26Fuel sub meter gasket
27Jet pump filter
28Fuel sub meter unit
29Roll over valve
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T3: 33±10 (3.4±1.0, 25±7)
3
2-8COMPONENT PARTS
1. Fuel Tank
Page 524 of 3342
2. FWD MODEL
B2M0631A
1Heat seated cover
2Fuel tank band
3Protector
4Protector bracket
5Fuel tank
6Fuel pump gasket
7Fuel pump ASSY
8Clamp
9Clip
10Fuel delivery hose A
11Fuel return hose A
12Evaporation hose A
13Fuel pipe ASSY
14Fuel delivery hose B
15Fuel return hose B
16Evaporation hose B
17Plate
18Roll over valve
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 7.4±0.2 (0.75±0.2, 5.4±1.4)
T3: 18±5 (1.8±0.5, 13.0±3.6)
T4: 33±10 (3.4±1.0, 25±7)
4
2-8COMPONENT PARTS
1. Fuel Tank
Page 526 of 3342
1Heat sealed cover
2Fuel tank band
3Protector LH
4Protector RH
5Fuel tank
6Pressure control solenoid valve bracket
7Pressure control solenoid valve
8Evaporation hose G
9Evaporation pipe A
10Fuel pump gasket
11Fuel pump ASSY
12Fuel cut valve gasket
13Fuel cut valve
14Evaporation hose C
15Evaporation hose A
16Clip
17Joint pipe
18Evaporation hose B
19Evaporation pipe ASSY
20Evaporation hose D
21Evaporation hose E
22Clamp
23Jet pump hose A
24Fuel delivery hose A
25Fuel return hose A
26Fuel pipe ASSY
27Jet pump hose B
28Fuel delivery hose B
29Fuel return hose B
30Evaporation hose F
31Fuel sub meter gasket
32Jet pump filter
33Fuel sub meter unit
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T3: 33±10 (3.4±1.0, 25±7)
6
2-8COMPONENT PARTS
1. Fuel Tank
Page 530 of 3342
1. Precautions
WARNING:
Place “No fire” signs near the working area.
Disconnect ground terminal from battery.
Be careful not to spill fuel on the floor.
G2M0340
A: RELEASING OF FUEL PRESSURE
1) Take off floor mat.
2) Remove access hole lid.
B2M0047
3) Disconnect connector from fuel pump.
4) Start the engine, and run it until it stalls.
5) After the engine stalls, crank it for five more seconds.
6) Turn ignition switch OFF.
G2M0340
B: DRAINING OF FUEL
1) Remove rear seat and seat back.
2) Remove access hole lid.
B2M0047
3) Disconnect connector from fuel pump.
4) Release fuel pressure.
10
2-8SERVICE PROCEDURE
1. Precautions
Page 531 of 3342
B2M0048A
5) Disconnect fuel delivery hose1and return hose2.
6) Disconnect jet pump hose
3. (AWD model)
G2M0343
7) Remove nuts which install fuel pump assembly onto
fuel tank.
G2M0344
8) Take off fuel pump from fuel tank.
G2M0345
9) Drain fuel from fuel tank by using a hand pump.
WARNING:
Do not use a motor pump when draining fuel.
G2M0346
10) After draining fuel, reinstall fuel pump.
Tighten nuts in numerical sequence shown in Figure to
specified torque.
Tightening torque:
4.4±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
11
2-8SERVICE PROCEDURE
1. Precautions
