1F1 -- 14 M162 ENGINE CONTROLS
D AEW OO M Y_2000
DIAGNOSIS
FAILURE CODE DIAGNOSIS
CLEARING FAILURE CODES
Notice:To prevent Engine Control Module (ECM) damage, the key must be OFF when disconnecting or reconnecting
the power to the ECM (for example battery cable, ECM pigtail connector, ECM fuse, jumper cables, etc.)
Parameters listed in the table may not be exactly the same as your reading due to the type of instrument or other
factors. If a failure code is displayed during the “TROUBLE CODE” in scan tool check mode, check the circuit for the
code listed in the table below. For details of each code, turn to the page referred to under the “See Page” for the re-
spective “Failure Code” in the below table.
Failure codes should be cleared after repairs have been completed.
FAILURE CODES TABLE
Failure
codeSee
PageDescription
001F1 -- 66Engine coolant temperature sensor low voltage
011F1 -- 66Engine coolant temperature sensor high voltage
021F1 -- 66Engine coolant temperature sensor plausibility
031F1 -- 62Intake air temperature sensor low voltage
041F1 -- 62Intake air temperature sensor high voltage
051F1 -- 62Intake air temperature sensor plausibility
061F1 -- 66Engine coolant temperature insufficient for closed loop fuel control
081F1 -- 38System voltage too low
091F1 -- 62Mass air flow sensor plausibility
101F1 -- 62Mass air flow sensor low voltage
111F1 -- 62Mass air flow sensor high voltage
171F1 -- 23Crankshaft position sensor signal failure (no engine revolution signal)
181F1 -- 23Crankshaft position sensor signal failure (rpm > max. value)
191F1 -- 27Camshaft position senosr signal : No.1 cylinder recognition failure
201F1 -- 23Crankshaft position sensor signal failure (gap recognition failure)
211F1 -- 90Transmission coding failure
231F1 -- 88CAN communication failure : ASR/MSR
241F1 -- 88CAN communication failure : ABS
251F1 -- 94Communication with transponder missing
261F1 -- 88CAN communication failure : TCU (A/T only)
271F1 -- 88CAN communication failure : TOD (E32 only)
291F1 -- 89CAN communication failure : ID 200h not plausible
301F1 -- 89CAN communication failure : ID 208h not plausible
311F1 -- 89CAN communication failure : communication initialization failure
321F1 -- 78Engine rpm output circuit short circuit to battery
331F1 -- 78Engine rpm output circuit short circuit to ground or open
341F1 -- 43Fuel pump relay short circuit to battery
351F1 -- 43Fuel pump relay short circuit to ground or open
M162 ENGINE CONTROLS 1F1 -- 27
D AEW OO M Y_2000
KAB1F160
Failure
CodeDescriptionTrouble AreaMaintenance Hint
19
Camshaft position
sensor signal :
No. 1 cylinder
recognition failureWhen no cam recognition
signal during TN 24 counts
more. (maintain the constant
low or high level)DInspection the source voltage of CMP
sensor
DInspection the ECM pin 106, 104
about short circuit or open with bad
contact
58
Camshaft position
sensor signal : No. 1
cylinder synchronization
failure
When synchronization fault of
cylinder 1 (TDC recognition)
contact
DInspection the CMP sensor
DInspection the damage of sensor or
sprocket
DInspection the ECM
Circuit Description
The CMP sensor sends a cam position signal to the ECM. If the cam position signal is lost while the engine is running,
the fuel injection system shifts to a calculated sequential fuel injection mode based on the last fuel injection pulse, and
the engine continuous to run.
Camshaft Position Sensor Signal Voltage Inspection
1. Measure the voltage between the ECM terminal No. 11 and No. 106 while the engine speed is at idle.
Specified Value
1.2~1.7v
Notice:The signal voltagewill be changed in the range of 1.2 ~ 1.7 v.
1F1 -- 40 M162 ENGINE CONTROLS
D AEW OO M Y_2000
FUEL SYSTEM
The function of the fuel metering system is to deliver the correct amount of fuel to the engine under all operating condi-
tions. The fuel is delivered to the engine by the individual fuel injectors mounted into the intake manifold near each
cylinder.
The main fuel control sensors are the Mass Air Flow (MAF) sensor and the oxygen (O2) sensors.
The MAF sensor monitors the mass flow of the air being drawn into the engine. An electrically heated element is
mounted in the intake air stream, where it is cooled by the flow of incoming air. Engine Control Module (ECM) modu-
lates the flow of heating current to maintain the temperature differential between the heated film and the intake air at a
constant level. The amount of heating current required to maintain the temperature thus provides an index for the
mass air flow. This concept automatically compensates for variations in air density, as this is one of the factors that
determines the amount of warmth that the surrounding air absorbs from the heated element. MAF sensor is located
between the air filter and the throttle valve.
Under high fuel demands, the MAF sensor reads a high mass flow condition, such as wide open throttle. The ECM
uses this information to enrich the mixture, thus increasing the fuel injector on-- time, to provide the correct amount of
fuel. When decelerating, the mass flow decreases. This mass flow change is sensed by the MAF sensor and read by
the ECM, which then decreases the fuel injector on-- time due to the low fuel demand conditions.
The O2 sensors are located in the exhaust pipe before catalytic converter. The O2 sensors indicate to the ECM the
amount of oxygen in the exhaust gas, and the ECM changes the air/fuel ratio to the engine by controlling the fuel
injectors. The best air/fuel ratio to minimize exhaust emissions is 14.7 to 1, which allows the catalytic converter to
operate most efficiently. Because of the constant measuring and adjusting of the air/fuel ratio, the fuel injection system
is called a “closed loop” system.
The ECM uses voltage inputs from several sensors to determine how much fuel to provide to the engine. The fuel is
delivered under one of several conditions, called ‘‘modes”.
Starting Mode
When the ignition is turned ON, the ECM turns the fuel pump relay on for 1 second. The fuel pump then builds fuel
pressure. The ECM also checks the Engine Coolant Temperature (ECT) sensor and the Throttle Position (TP) sensor
and determines the proper air/fuel ratio for starting the engine. This ranges from 1.5 to 1 at -- 36°C(--33°F) coolant
temperature to 14.7 to 1 at 94°C (201°F) coolant temperature. The ECM controls the amount of fuel delivered in the
starting mode by changing how long the fuel injector is turned on and off. This is done by ‘‘pulsing” the fuel injectors for
very short times.
Run Mode
The run mode has two conditions called ‘‘open loop” and ‘‘closed loop”.
Open Loop
When the engine is first started and it is above 690 rpm, thesystem goes into “open loop” operation. In “open loop”, the
ECM ignores the signal from the HO2S and calculates the air/fuel ratio based on inputs from the ECT sensor and the
MAF sensor. The ECM stays in “open loop” until the following conditions are met:
DThe O2 has a varying voltage output, showing that it is hot enough to operate properly.
DThe ECT sensor is above a specified temperature (22.5°C).
DA specific amount of time has elapsed after starting the engine.
Closed Loop
The specific values for the above conditions vary with different engines and are stored in the Electronically Erasable
Programmable Read -- Only Memory (EEPROM). When these conditions are met, thesystem goes into “closed loop”
operation. In “closed loop”, the ECM calculates the air/fuel ratio (fuel injector on-- time) based on the signals from the
O2 sensors. This allows the air/fuel ratio to stay very close to 14.7 to 1.
Acceleration Mode
The ECM responds to rapid changes in throttle position and airflow and provides extra fuel.
Deceleration Mode
The ECM responds to changes in throttle position and airflow and reduces the amount of fuel. When deceleration is
very fast, the ECM can cut off fuel completely for short periods of time.
1F2 -- 14 M161 ENGINE CONTROLS
D AEW OO M Y_2000
DIAGNOSIS
FAILURE CODE DIAGNOSIS
CLEARING FAILURE CODES
Notice:To prevent Engine Control Module (ECM) damage, the key must be OFF when disconnecting or reconnecting
the power to the ECM (for example battery cable, ECM pigtail connector, ECM fuse, jumper cables, etc.)
Parameters listed in the table may not be exactly the same as your reading due to the type of instrument or other
factors. If a failure code is displayed during the “TROUBLE CODE” in scan tool check mode, check the circuit for the
code listed in the table below. For details of each code, turn to the page referred to under the “See Page” for the re-
spective “Failure Code” in the below table.
Failure codes should be cleared after repairs have been completed.
FAILURE CODES TABLE
Failure
codeSee
PageDescription
001F2 -- 66Engine coolant temperature sensor low voltage
011F2 -- 66Engine coolant temperature sensor high voltage
021F2 -- 66Engine coolant temperature sensor plausibility
031F2 -- 62Intake air temperature sensor low voltage
041F2 -- 62Intake air temperature sensor high voltage
051F2 -- 62Intake air temperature sensor plausibility
061F2 -- 66Engine coolant temperature insufficient for closed loop fuel control
081F2 -- 38System voltage too low
091F2 -- 62Mass air flow sensor plausibility
101F2 -- 62Mass air flow sensor low voltage
111F2 -- 62Mass air flow sensor high voltage
171F2 -- 23Crankshaft position sensor signal failure (no engine revolution signal)
181F2 -- 23Crankshaft position sensor signal failure (rpm > max. value)
191F2 -- 27Camshaft position senosr signal : No.1 cylinder recognition failure
201F2 -- 23Crankshaft position sensor signal failure (gap recognition failure)
211F2 -- 90Transmission coding failure
231F2 -- 88CAN communication failure : ASR/MSR
241F2 -- 88CAN communication failure : ABS
251F2 -- 94Communication with transponder missing
261F2 -- 88CAN communication failure : TCU (A/T only)
291F2 -- 89CAN communication failure : ID 200h not plausible
301F2 -- 89CAN communication failure : ID 208h not plausible
311F2 -- 89CAN communication failure : communication initialization failure
321F2 -- 77Engine rpm output circuit short circuit to battery
331F2 -- 77Engine rpm output circuit short circuit to ground or open
341F2 -- 43Fuel pump relay short circuit to battery
351F2 -- 43Fuel pump relay short circuit to ground or open
M161 ENGINE CONTROLS 1F2 -- 27
D AEW OO M Y_2000
KAB1F430
Failure
CodeDescriptionTrouble AreaMaintenance Hint
19
Camshaft position
sensor signal :
No. 1 cylinder
recognition failureWhen no cam recognition
signal during TN 24 counts
more. (maintain the constant
low or high level)DInspection the source voltage of CMP
sensor
DInspection the ECM pin 106, 104
about short circuit or open with bad
contact
58
Camshaft position
sensor signal : No. 1
cylinder synchronization
failure
When synchronization fault of
cylinder 1 (TDC recognition)
contact
DInspection the CMP sensor
DInspection the damage of sensor or
sprocket
DInspection the ECM
Circuit Description
The CMP sensor sends a cam position signal to the ECM. If the cam position signal is lost while the engine is running,
the fuel injection system shifts to a calculated sequential fuel injection mode based on the last fuel injection pulse, and
the engine continuous to run.
Camshaft Position Sensor Signal Voltage Inspection
1. Measure the voltage between the ECM terminal No. 11 and No. 106 while the engine speed is at idle.
Specified Value
1.2~1.7v
Notice:The signal voltagewill be changed in the range of 1.2 ~ 1.7 v.
1F2 -- 40 M161 ENGINE CONTROLS
D AEW OO M Y_2000
FUEL SYSTEM
The function of the fuel metering system is to deliver the correct amount of fuel to the engine under all operating condi-
tions. The fuel is delivered to the engine by the individual fuel injectors mounted into the intake manifold near each
cylinder.
The main fuel control sensors are the Mass Air Flow (MAF) sensor and the oxygen (O2) sensors.
The MAF sensor monitors the mass flow of the air being drawn into the engine. An electrically heated element is
mounted in the intake air stream, where it is cooled by the flow of incoming air. Engine Control Module (ECM) modu-
lates the flow of heating current to maintain the temperature differential between the heated film and the intake air at a
constant level. The amount of heating current required to maintain the temperature thus provides an index for the
mass air flow. This concept automatically compensates for variations in air density, as this is one of the factors that
determines the amount of warmth that the surrounding air absorbs from the heated element. MAF sensor is located
between the air filter and the throttle valve.
Under high fuel demands, the MAF sensor reads a high mass flow condition, such as wide open throttle. The ECM
uses this information to enrich the mixture, thus increasing the fuel injector on-- time, to provide the correct amount of
fuel. When decelerating, the mass flow decreases. This mass flow change is sensed by the MAF sensor and read by
the ECM, which then decreases the fuel injector on-- time due to the low fuel demand conditions.
The O2 sensors are located in the exhaust pipe before catalytic converter. The O2 sensors indicate to the ECM the
amount of oxygen in the exhaust gas, and the ECM changes the air/fuel ratio to the engine by controlling the fuel
injectors. The best air/fuel ratio to minimize exhaust emissions is 14.7 to 1, which allows the catalytic converter to
operate most efficiently. Because of the constant measuring and adjusting of the air/fuel ratio, the fuel injection system
is called a “closed loop” system.
The ECM uses voltage inputs from several sensors to determine how much fuel to provide to the engine. The fuel is
delivered under one of several conditions, called ‘‘modes”.
Starting Mode
When the ignition is turned ON, the ECM turns the fuel pump relay on for 1 second. The fuel pump then builds fuel
pressure. The ECM also checks the Engine Coolant Temperature (ECT) sensor and the Throttle Position (TP) sensor
and determines the proper air/fuel ratio for starting the engine. This ranges from 1.5 to 1 at -- 36°C(--33°F) coolant
temperature to 14.7 to 1 at 94°C (201°F) coolant temperature. The ECM controls the amount of fuel delivered in the
starting mode by changing how long the fuel injector is turned on and off. This is done by ‘‘pulsing” the fuel injectors for
very short times.
Run Mode
The run mode has two conditions called ‘‘open loop” and ‘‘closed loop”.
Open Loop
When the engine is first started and it is above 690 rpm, thesystem goes into “open loop” operation. In “open loop”, the
ECM ignores the signal from the HO2S and calculates the air/fuel ratio based on inputs from the ECT sensor and the
MAF sensor. The ECM stays in “open loop” until the following conditions are met:
DThe O2 has a varying voltage output, showing that it is hot enough to operate properly.
DThe ECT sensor is above a specified temperature (22.5°C).
DA specific amount of time has elapsed after starting the engine.
Closed Loop
The specific values for the above conditions vary with different engines and are stored in the Electronically Erasable
Programmable Read -- Only Memory (EEPROM). When these conditions are met, thesystem goes into “closed loop”
operation. In “closed loop”, the ECM calculates the air/fuel ratio (fuel injector on-- time) based on the signals from the
O2 sensors. This allows the air/fuel ratio to stay very close to 14.7 to 1.
Acceleration Mode
The ECM responds to rapid changes in throttle position and airflow and provides extra fuel.
Deceleration Mode
The ECM responds to changes in throttle position and airflow and reduces the amount of fuel. When deceleration is
very fast, the ECM can cut off fuel completely for short periods of time.
SSANGYONG MY2002
4F-4 ABS AND TCS
Pressure Modulation
Depending on the control deviation and the wheel accel-
eration of the spinning wheel, pressure increase, hold
and decrease are made.
The pressure modulation is done with the conventional
control with the valves. Prime valve, pilot valve, inlet
valve and outlet valve according to the following table:
Speed Range
TCS is available in the speed range ≤ 60 kph.
Above 60 kph vehicle speed, TCS is passive.
It is possible to initiate TCS operation up to a vehicle
speed of 55 kph.
Prime Valve
Pilot Valve
Inlet Valve
Outlet Valve
Increase
Open
Closed
Open
ClosedHold
Open
Closed
Closed
ClosedDecrease
Open
Closed
Closed
Open
System Failure (EBD,
ABS or TCS are Not
Distinguished)
ABS Warning
LampIgnition ONABS
OperationTCS
OperationTCS Passive Due to
Temperature Model
2 second on
for lamp
checkOFF OFF ON OFF
TCS Info
Lamp2 second on
for lamp
checkOFFBlinking
(FLASHING)OFF ON
EBD Warning
Lamp2 second on
for lamp
checkEBD
operation/OFFOFF ON OFF
Temperature Model
TCS operation is a high thermal load for the brakes.
To avoid any damages at the brakes, the disk tempera-
ture is calculated with a mathematical model for each
driven wheel separately. After ignition on, the
calculation starts with 30°C and then three different
phases are evaluated separately and added:
TCS operation, braking and coling phase.
If the temperature is highter than 500°C, TCS is dis-
abled for this wheel.
It is permitted again, if the model has calculated down
the 350°C.
Lamp Concepts
The system is equipped with an TCS information lamp,
which is blinking during TCS operation.
The activation of the EBD, TCS warning lamp and the
TCS info lamp issummarized in thefollowing table:
SSANGYONG MY2002
4F-16 ABS AND TCS
1. Install the scan tool.
2. Turn ignition switch to ON.
3. Select the Data List mode.
Is the scan tool receiving data from the electronic
brake control module (EBCM)?
Check the display.
Are there any current DTCs displayed?
1. Turn the ignition to LOCK for 10 seconds.
2. Turn the ignition to ON and observe the ABS
indicator.
Does the indicator light for 2 seconds and then go off?
Check the ABS indicator.
Did the ABS indicator turn on and stay on?
Check whether the vehicle is equipped with traction
control.
Is the vehicle equipped with traction control?
1. Turn the ignition to LOCK for 10 seconds.
2. Turn the ignition to ON and observe the TCS
indicator.
Does the indicator light for 2 seconds and then go off?
1. Turn the ignition to LOCK.
2. Disconnect the EBCM harness connector.
3. Turn the ignition to ON.
4. Use a digital voltmeter (DVM) to measure the
voltage from ground to terminal 1 and 50 of the
EBCM harness connector.
Is the voltage equal to the specified value?
1. Turn the ignition to LOCK.
2. Use a DVM to measure the resistance from the EBCM
harness connector, terminals 28 and 29 to ground.
Is the resistance equal to the specified value?
Repair the open in the circuit that failed.
Is the repair complete?
Use a DVM to measure the resistance between
terminal 46 of the EBCM harness connector and
terminal 8 of the data link connector (DLC).
Is the resistance below the specified value?
Replace the ABS unit.
Is the repair complete?
Repair the open or high resistance in circuit BrG
between terminal 11 of the EBCM harness connector
and terminal 13 of the DLC.
Is the repair complete?
Perform the road test described above.
Are any DTCs set? Step
1
2
3
4
5
6
7
8
9
10
11
12
13
Diagnostic Circuit Check
Action Yes
Go to Step 2
Refer to the
applicable DTC
table
Go to Step 5
Go to “ABS
Indicator Lamp
Illuminated
Constantly”
Go to Step 6
Go to Step 13
Go to Step 8
Go to Step 10
System OK
Go to Step 11
System OK
Go to Step 1
Go to the table
for the DTCNo
Go to Step 7
Go to Step 3
Go to Step 4
Go to
“ABS Indicator
Lamp Inopera-
tive
Go to Step 13
Go to “Traction
Control System
Indicator Lamp
Inoperative”
Go to “Power
Supply to
Control Mod-
ule, No DTCs
Stored
Go to Step 9
-
Go to Step 12
-
-
System OK Value(s)
-
-
-
-
-
-
11 - 14 v
≈ 0 Ω
-
2 Ω
-
-
-