Page 1790 of 2053

SSANGYONG MY2002
9L-8 GLASS AND MIRRORS
KAA9L140
Notice: The grid line repair material must be cured
with heat. In order to avoid heat damage to the
interior trim, protect the trim near the repair area
where heat will be applied.
9. Heat the repair area for 1 to 2 minutes.
10. Hold the heat gun nozzle 25 mm (1 inch) from the
surface. A minimum temperature of 149°C (300°F)
is required.
11. Inspect the grid line repair area. If the repair
appears discolored, apply a coating of tincture of
iodine to the area using a pipe cleaner or a line
brush. Allow the iodine to dry for about 30
seconds. Carefully wipe off the excess iodine with
a lint-free cloth.
12. Test the operation of the rear window defogger in
order to verify that the repair was successful.
Important: At least 24 hours is required for
complete curing of the repair materials. The repair
area should not be physically disturbed until after
that time.
13. Installation should follow the removal procedure
in the reverse order.
KAA9L130
REAR WINDOW DEFOGGER GRID
LINE REPAIR
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical
connector.
3. Inspect the rear window defogger grid lines.
4. Mark the grid line break on the outside of the glass
with a wax pencil or a crayon.
5. Buff the grid lines that are to be repaired with steel
wool. Wipe the lines clean using a cloth dampened
with alcohol. Buff and clean about 6 mm (0.25 inch)
beyond each side of the break in the grid line.
KAA9L130
6. Attach a grid line repair decal or two strips of tape
above and below the repair areas.
A repair decal or tape must be used in order to
control the width of the repair areas.
If a decal is used, the die-cut metered slot must
be the same width as the grid line.
7. Apply the grid repair material to the repair area
using a small wooden stick or a spatula. The grid
repair material should be at room temperature.
8. Carefully remove the decal or the tape.
Page 1791 of 2053

GLASS AND MIRRORS 9L-9
SSANGYONG MY2002
KAA9L160
KAA9L170
FRONT DOOR GLASS
Removal Procedure
1. Remove the door seal trim. Refer to Section 9P,
Doors.
2. Remove the screws that secure the glass to the
window regulator.
3. Remove the glass from the door.
4. Removal procedure should follow the installation
procedure in the reverse order.
Installation Procedure
1. Install the glass in the door and position the glass
within the window regulator.
Notice: Dissimilar metals in direct contact with
each other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
2. Install the glass to the window regulator with the
screws.
Installation Notice
3. Install the door seal trim. Refer to Section 9P,
Doors.
4. Removal procedure should follow the installation
procedure in the reverse order.
Tightening Torque1.96 - 2.94 Nm
(17.50 - 26.25 lb-in)
KAA9L180
FIXED GLASS
Removal and Installation Procedure
1. Remove the exterior B-pillar molding. Refer to
Section 9M, Exterior Trim.
2. Remove the screws that secure the glass to the
window regulator.
3. Remove the glass from the door.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque 7 Nm (62 lb-in)
Page 1792 of 2053
SSANGYONG MY2002
9L-10 GLASS AND MIRRORS
KAA9L190
KAA9L200
OUTSIDE REARVIEW MIRROR
Removal and Installation Procedure
1. Remove the tweeter inner cover.
2. Remove the screws with the outside rearview
mirror.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
3. Installation should follow the removal procedure
in the reverse order.
INSIDE REARVIEW MIRROR
Removal and Installation Procedure
1. Remove the screw with the inside rearview mirror.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
2. Installation should follow the removal procedure
in the reverse order.
Tightening Torque1.4 - 1.7 Nm
(9 lb-in)
Tightening Torque3 - 5 Nm
(27 - 44 lb-in)
Page 1793 of 2053
GLASS AND MIRRORS 9L-11
SSANGYONG MY2002
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Fixed Glass Door Glass
Front Door
Outside Mirror
Room MirrorApplication
N•m
Lb-FtLb-In
7
1.96 - 2.94
3 - 5
1.4 - 1.7-
1.46 - 2.19
-
-62
17.50 - 26.25
27 - 44
9
Page 1794 of 2053
SSANGYONG MY2002
9L-12 GLASS AND MIRRORS
SCHEMATIC AND ROUTING DIAGRAMS
DEFROSTER
KAA9L210
Page 1795 of 2053
GLASS AND MIRRORS 9L-13
SSANGYONG MY2002
INSIDE REAR VIEW MIRROR (DIMMING) & BACKUP LAMP
KAA9L220
Page 1825 of 2053

SSANGYONG MY2002
9P-8 DOORS
KAA9P100
KAA9P110
FRONT DOOR ASSEMBLY
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the door hold open link. Refer to “Door
Hold Open Link” in this section.
3. Disconnect the body to door rubber grommet and
the electrical connector.
4. With the aid of another technician, remove the bolts
and the door.
5. Installation should follow the removal procedure
in the reverse order.
TAIL GATE ASSEMBLY
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the door hold open link with the bolt.
3. Disconnect the body to tailgate rubber grommet
and the electrical connector.
4. With the aid of another technician, remove the bolts
and the door.
5. Installation should follow the removal procedure
in the reverse order.
KAA9P090
POWER WINDOW REGULATOR
Removal and Installation Procedure
1. Disconnect the battery cable.
2. Remove the door glass. Refer to Section 9L, Glass
and Mirrors.
3. Remove the nuts and the regulator.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Disconnect the electrical connector.
5. Installation should follow the removal procedure
in the reverse order.
Tightening Torque3.92 - 5.49 Nm
(2.92 - 4.08 lb-in)
Page 1826 of 2053

DOORS 9P-9
SSANGYONG MY2002
KAA9P120
KAA9P130
DOOR HOLD OPEN LINK
Removal and Installation Procedure
1. Remove the door trim panel. Refer to Section 9G.
Interior Trim.
2. Remove the bolts on the door and on the body.
3. Remove the door hold open link.
4. Installation should follow the removal procedure
in the reverse order.
DOOR HINGE
Removal and Installation Procedure
1. With the aid of another technician, remove the bolts
and the hinge from the door and the body.
2. Installation should follow the removal procedure
in the reverse order.
OUTSIDE CHANNEL MOLDING
Removal and Installation Procedure
1. Lower the window completely.
2. Remove the outside rearview mirror. Refer to
Section 9L, Glass and Mirror.
3. Remove the screws and the outside channel
molding.
4. Installation should follow the removal procedure
in the reverse order.
KAA9P140
KAA9P150
DOOR WEATHERSTRIP
Removal and Installation Procedure
1. Remove the door weatherstrip.
2. Installation should follow the removal procedure
in the reverse order.