1997 SSANGYONG KORANDO torque

1B1 -- 12 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
23. Separate the hose toward engine from canister
purge solenoid valve.
24. Remove the canister. Refer toSection 1F1, Engine
Control.
25. Remove the automatic transmission oil cooler line
retaining bolts from the automatic transmission side
and oil pan side
26. Remove the automatic transmission oil cooler line
retaining bolts from engine side and oil pan side.
27. Separate the vacuum hose for brake booster.
28. Separate the other vacuum hoses.
29. By rotating the crankshaft from the front of engine,
remove the 6 torque converter mounting bolts from
the engine ring gear plate.
Installation Notice
Tightening Torque
42 NSm (31 lb-ft)

M162 ENGINE MECHANICAL 1B1 -- 13
D AEW OO M Y_2000
30. Remove the exhaust manifold and exhaust pipe.
Installation Notice
Tightening Torque
30 NSm (22 lb-ft)
31. Remove the transmission.Refer to Section 5A, Au-
tomatic Transmission.
32. Install a chain to the bracket of engine, by using a
hoist or crane.
33. Remove the engine mount nuts.
Installation Notice
Tightening Torque
70 NSm (52 lb-ft)
34. Carefully separate the engine assembly from the ve-
hicle.
35. Installation should follow the removal procedure in
the reverse order.

1B1 -- 16 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
GENERATOR
1 Nut (M8) 22.5-- 27.5 NSm (16.6-- 20.3 lb-ft) .....
2 Bolt (M8 x 30, 3 pieces)
22.5-- 27.5 NSm (16.6-- 20.3 lb-ft) .............
3 Bolt (M8 x 40, 1 piece)
22.5-- 27.5 NSm (16.6-- 20.3 lb-ft) .............4 Bolt (M8 x 70, 1 piece)
22.5-- 27.5 NSm (16.6--20.3 lb-ft) .............
5 Bolt (M8 x 75, 1 piece)
22.5-- 27.5 NSm (16.6--20.3 lb-ft) .............
Removal & Installation Procedure
1. Remove the drive belt.
2. Remove the generator.
3. Unscrew the generator carrier bolts and remove the
carrier.
Installation Notice
Tightening Torque
25 NSm (18 lb-ft)
4. Installation should follow the removal procedure in
the reverse order.

M162 ENGINE MECHANICAL 1B1 -- 17
D AEW OO M Y_2000
ENGINE MOUNT
Removal & Installation Procedure
1. Unscrew the upper engine mount nuts and remove
the engine.
Installation Notice
Tightening Torque
70 NSm (52 lb-ft)
2. Unscrew the lower nuts.
Installation Notice
Tightening Torque
38 NSm (28 lb-ft)
3. Remove the hydraulic engine mounting insulator.
4. Installation should follow the removal procedure in
the reverse order.

M162 ENGINE MECHANICAL 1B1 -- 21
D AEW OO M Y_2000
Removal & Installation Procedure
1. Remove the poly v -- belt.
2. Remove the tensioning pulley by turning its mounting
nut counter clockwise as shown in figure.
Installation Notice
Tightening Torque
40.5 -- 49.5 NSm
(29.9 -- 36.5 lb-ft)
3. Remove the 3 bolts (2) and remove the water pump
pulley (arrow).
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
4. Remove the mounting bolts (M8 x 30, 3 pieces) at the
tensioning device, and remove the tensioning device
(arrow).
Installation Notice
Tightening Torque
26 -- 32 NSm (19 -- 24 lb-ft)
5. Installation should follow the removal procedure in
the reverse order.
POLY V -- BELT INSPECTION
DMake marks on the belt with chalk.
DRotate the engine and check the belt for damage.
Notice:If one of the following types of damages is
found, replace the belt.

M162 ENGINE MECHANICAL 1B1 -- 25
D AEW OO M Y_2000
Removal & Installation Procedure
1. Remove the intake air duct.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
2. Remove the spark plug cover.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
Notice:Unscrew the seven (M6 x 60) bolts and remove
the spark plug cover.
3. Remove the spark plug connector and ignition cable.
4. Unscrew all the bolts (2,3) and remove the head cov-
er and the gasket.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
Notice:Replace the gasket with a new one if necessary.
5. Installation should follow the removal procedure in
the reverse order.
6. Check for oil leaks by operating the engine.

M162 ENGINE MECHANICAL 1B1 -- 27
D AEW OO M Y_2000
Removal & Installation Procedure
1. Remove the magnet assembly.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
2. Remove the cylinder head front cover (6).
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
Apply the sealant at the mating surface of the cylinder
head and the front cover.
3. Remove the upper guide rail pin and the guide rail (3).
Installation Notice
Install it while the chain tensioner is loose.
4. Remove the gasket (arrow).
Installation Notice
Replace the gasket with new one and apply the sea-
lant.
5. Installation should follow the removal procedure in
the reverse order.

M162 ENGINE MECHANICAL 1B1 -- 29
D AEW OO M Y_2000
Tools Required
617589001000 AllenWrenchSocket
116 589 01 34 00 Threaded Pin
116 589 20 33 00 Sliding Hammer
Removal & Installation Procedure
1. Rotate the crankshaft so that the piston of number 1
cylinder is at TDC.
Notice:Rotate the crankshaft in the normal engine di-
rection.
2. Put the alignment marks (arrows) on the timing chain
and camshaft sprocket.
3. Drain the coolant from the crankcase.
4. Remove the three flange bolts in the exhaust cam-
shaft sprocket.
Installation Notice
Ti
ghteningTo rque
1st step: 18 -- 22 NSm
(13 -- 16 lb-ft)
TighteningTorque
2nd step: 60°±5°
Do not reuse the removed bolts.
5. Separate the chain from the camshaft sprocket.
Notice:Be careful not to drop the chain into the timing
case.
6. Remove the guide rail fixing pin using threaded pin
116 589 01 34 00 (1) and sliding hammer 116 589 33
00 (2).