SSANGYONG MY2002
7C-20 MANUAL & SEMIAUTO-HVAC
KAA7C210
KAA7C220
KAA7C230
Removal & Installation Procedure
1. Disconnect the inlet and outlet pipes of condenser.
Notice: Before disconnection, evacuate the
refrigerant from the system.
Notice: When installing, check the O-ring and
apply compressor oil.
2. Remove the mounting bolts (2EA) and condenser
assembly.
Installation Notice
3. Remove the main condenser fan from condenser.
Tightening Torque Inlet Side to 10 - 15Nm
(7 - 11 lb-ft)
Outlet Side to 4 - 6 Nm
(35 - 53 lb-in)
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque4 - 6 Nm
(35 - 53 lb-in)
SSANGYONG MY2002
7C-22 MANUAL & SEMIAUTO-HVAC
3. Disconnect the inlet and outlet pipes of receiver
drier.
Notice: When installing, check the O-ring and
apply the compressor oil.
Installation Notice
4. Remove the bracket bolt and then remove the
receiver drier.
Installation Notice
5. Installation should follow the removal procedure
in the reverse order.
KAA7C250
Removal & Installation Procedure
1. Disconnect the negative(-) terminal from the
battery.
2. Discharge refrigerant from the system.
Notice: By connecting a manifold gauge
connection hose to High/Low pressure line,
discharge the refrigerant.
Tightening Torque4 - 6 Nm
(35 - 53 lb-in)
Tightening Torque5 - 8 Nm
(44 - 71 lb-in)
SQUEAKS AND RATTLES 9K-3
SSANGYONG MY2002
Check for a lack of lubrication of the door hinge pins.ChecksActionOperate the doors and listen for squeaks.
Lubricate the door hinge pins with light oil and coat
with lithium grease.
Squeak Coming From Console When Shifting Manual Transaxle
(Condition Occurs In Cold Weather with a Cold Engine)
Check the manual transaxle control lever lower boot.ChecksActionMove the control lever between gears and listen for
squeaks.
Remove the floor console and replace the lower shift
boot or apply talcum powder to the lower shift boot.
Squeak When Operating Doors
Check for vibration of the fuse box cover against the
instrument panel side trim.ChecksActionTap on thecoverwith a fingerandlisten fora buzz.
Apply 6.35 mm (0.250 inch) by 25.4 mm (1.00 inch)
felt pads to the side trim where the cover makes
contact.
Squeak Coming From Instrument Cluster Trim Plate
Check for rubbing of the cluster trim plate on the
instrument panel.ChecksActionTest drive the vehicle in order to verify this condi-
tion.
Remove the instrument cluster trim plate and install
felt tape to the edges.
Buzz From the Left Side of Instrument Panel
Check the door lock solenoid.
Check for rattling electrical connectors inside the door
trim panel.ChecksActionRemove the door trim panel and check if the sole-
noid is loose.
Tighten the solenoid bolts.
Tap on the trim panel and listen for a rattle.
Remove the trim panel and wrap foam padding
around the connectors as required.
Rattle Coming From Door
1) VSS(VEHICLE SPEED SENSOR), METER(SPEEDO, TACHO) & GAUGE(FUEL, TEMPERATURE)
- GASOLINE ........................................................................................................................................................... 5-96
(1) W/O EURO III .................................................................................................................................................................................... 5-96
(2) W/ EURO III ....................................................................................................................................................................................... 5-98
2) WARNING LAMP(ENGINE CHECK, AIR BAG, EBD, ABS), TCS INDICATOR............................................. 5-100
3) INDICATOR(DEFROSTER, WINTER MODE, POWR MODE, 4WD LOW, 4WD HIGH, 4WD CHECK)..... 5-102
4) WARNING LAMP (SEAT BELT, DOOR OPEN, PARKING BRAKE), INDICATOR (BATTERY CHARGING,
GLOW).................................................................................................................................................................. 5-104
5) FRONT FOG LAMP, TURN SIGNAL, HAZARD, HIGH BEAM ......................................................................... 5-106
6) DIGITAL CLOCK,WARNING (OIL PRESSURE, LOW FUEL LEVEL) CLUSTER ILLUMINATION............... 5-108
7) SELECTOR LEVER POSITION LAMP (P,R,N,D,3,2,1).................................................................................... 5-110
19. 19.19. 19.
19.
STICS(SUPER STICS(SUPER STICS(SUPER STICS(SUPER
STICS(SUPER
TIME & ALARM INTEGRA TIME & ALARM INTEGRATIME & ALARM INTEGRA TIME & ALARM INTEGRA
TIME & ALARM INTEGRA
TED CONTR TED CONTRTED CONTR TED CONTR
TED CONTR
OL SYSTEM) OL SYSTEM)OL SYSTEM) OL SYSTEM)
OL SYSTEM)
................................ ................................................................ ................................
................................
5-112 5-112 5-112 5-112
5-112
1) STICS UNIT .......................................................................................................................................................... 5-112
2) FRONT WIPER CIRCUIT.................................................................................................................................... 5-114
3) CENTRAL DOOR LOCK SYSTEM ..................................................................................................................... 5-116
4) KEYLESS, KEY REMINDER SWITCH, SIREN, CHIME BELL BUZZER ........................................................ 5-118
5) DEFROSTER........................................................................................................................................................ 5-120
6) LAMP(ROOM, DOOR COURTESY LH/RH, LUGGAGE), DOOR CONTACT SWITCH .................................. 5-122
20. 20.20. 20.
20.
SEA SEASEA SEA
SEA
T HEA T HEAT HEA T HEA
T HEA
TER TERTER TER
TER
.......................................................................................................................... .................................................................................................................................................................................................................................................... ..........................................................................................................................
..........................................................................................................................
5-124 5-124 5-124 5-124
5-124
21. 21.21. 21.
21.
ST STST ST
ST
OP LAMP OP LAMPOP LAMP OP LAMP
OP LAMP
, ,, ,
,
BTSI (BRAKE BTSI (BRAKE BTSI (BRAKE BTSI (BRAKE
BTSI (BRAKE
TRANSMISSION SHIFT INTERLOCK) TRANSMISSION SHIFT INTERLOCK)TRANSMISSION SHIFT INTERLOCK) TRANSMISSION SHIFT INTERLOCK)
TRANSMISSION SHIFT INTERLOCK)
................................... ...................................................................... ...................................
...................................
5-126 5-126 5-126 5-126
5-126
1) METAL TOP .......................................................................................................................................................... 5-126
2) SOFT TOP............................................................................................................................................................ 5-128
22. 22.22. 22.
22.
POWER WINDOW POWER WINDOWPOWER WINDOW POWER WINDOW
POWER WINDOW
..................................................................................................................... .......................................................................................................................................................................................................................................... .....................................................................................................................
.....................................................................................................................
5-130 5-130 5-130 5-130
5-130
23. 23.23. 23.
23.
ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRRORELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR
ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR
........................................................... ...................................................................................................................... ...........................................................
...........................................................
5-132 5-132 5-132 5-132
5-132
24. 24.24. 24.
24.
REAR REAR REAR REAR
REAR
WIPER & WIPER & WIPER & WIPER &
WIPER &
W WW W
W
ASHER ASHERASHER ASHER
ASHER
...................................................................................................... ............................................................................................................................................................................................................ ......................................................................................................
......................................................................................................
5-134 5-134 5-134 5-134
5-134
25. 25.25. 25.
25.
CIGARETTE LIGHTER, HORN CIGARETTE LIGHTER, HORNCIGARETTE LIGHTER, HORN CIGARETTE LIGHTER, HORN
CIGARETTE LIGHTER, HORN
................................................................................................ ................................................................................................................................................................................................ ................................................................................................
................................................................................................
5-136 5-136 5-136 5-136
5-136
26.HEAD LAMP 26.HEAD LAMP26.HEAD LAMP 26.HEAD LAMP
26.HEAD LAMP
.............................................................................................................................. ............................................................................................................................................................................................................................................................ ..............................................................................................................................
..............................................................................................................................
5-138 5-138 5-138 5-138
5-138
27. 27.27. 27.
27.
HEAD LAMP LEVELING DEVICE (HLLD) HEAD LAMP LEVELING DEVICE (HLLD)HEAD LAMP LEVELING DEVICE (HLLD) HEAD LAMP LEVELING DEVICE (HLLD)
HEAD LAMP LEVELING DEVICE (HLLD)
.............................................................................. ............................................................................................................................................................ ..............................................................................
..............................................................................
5-140 5-140 5-140 5-140
5-140