1997 SSANGYONG KORANDO Service Repair Manual

FRONT AXLE 3A-3
SSANGYONG MY2002
1 Drive Shaft
2 Axle Housing Mounting Bolt
3 Axle Housing
4 Cross Member
COMPONENT LOCATOR
FRONT AXLE ASSEMBLY
5 Brake Disc
6 Hub-Wheel
7 Locking Hub
KAA3A010

SSAMGYONG MY2002
3A-4 FRONT AXLE
AUTO-LOCKING HUB
1 Cap
2 Filter
3 Vacuum Diaphragm
4 Diaphragm Retainer
5 Piston
6 Bolt (M10)
7 Lock Washer
8 O-ring
9 Retaining Ring
10 Clutch Ring11 Body
12 Return Spring
13 Bearing
14 O-ring
15 Retaining Ring
16 Inner Drive Gear
17 Oil Seal
18 Oil Seal Race
19 Axle Retaining Ring
KAA3A020

FRONT AXLE 3A-5
SSANGYONG MY2002
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
VACUUM LINE
1 Hub A-Auto Vac Locking
2 Valve-Check
3 Valve A-Solenoid
4 Connector
5 House-Vcuum
6 Hose-Vacuum
7 Hose-Vacuum
8 Hose-Vacuum
9 Hose
10 Tube-corruagated
11 Clip
12 Band
KAA3A030
13 Clip
14 Bolt
15 Tube A-Vacuum
16 Clip-L/Hub Hose MTG
17 Cap-Hub Flange FRT
18 Flange-Hub FRT
19 Cap
20 Bolt
21 Washer
22 Ring-Retainer
23 Bolt

SSAMGYONG MY2002
3A-6 FRONT AXLE
Removal & Installation Procedure
1. Be careful not to change the valve when
connecting the check valve and each hose.
2. Adjust the clearance between the retainer ring (5)
and locking hub (7) using the shim(6).
Notice: Shim thickness : 0.1, 0.2, 0.3, 0.5, 1.0
mm
3. Tighten the auto locking hub cap bolt to the
specified torque and order.
Tightening Torque50 - 60 N•m
(37 - 44 lb-ft)
NormalMax. 0.2 mm
KAA3A040
KAA3A050
Installation Notice

FRONT AXLE 3A-7
SSANGYONG MY2002
STEERING KNUCKLE AND DRIVE SHAFT
1 Front Axle Inner Shaft
2 Front Axle Drive Shaft
3 Spring Washer4 Bolt............................ 45 - 60 Nm (33 - 44 lb-ft)
5 Steering Knuckle
KAA3A060

SSAMGYONG MY2002
3A-8 FRONT AXLE
Removal & Installation Procedure
1. Remove the tire.
Installation Notice
2. Remove the autolocking hub vacuum hose.
3. With ABS
Remove the wheel speed sensor from the steering
knuckle.
Installation Notice
4. Remove the mounting bolts and pull off the caliper
assembly.
Installation Notice
Notice: Be careful not to damage the brake hose.
KAA3A070
KAA3A080
KAA3A090
KAA3A100
Tightening
Torque80 - 120 Nm
(59 - 89 lb-ft)
110 - 130 Nm
(81 - 96 lb-ft)Steel Wheel
Aluminum
Wheel
Tightening Torque6 - 8 Nm
(53 - 71 lb-in)
Tightening
Torque25 - 35 Nm
(18 - 26 lb-ft)
85 - 105 Nm
(63 - 77 lb-ft)Hose Bolt
Mounting
Bolt

FRONT AXLE 3A-9
SSANGYONG MY2002
5. With part time transfer case.
5-1.Remove the cover mounting bolts and pull off
the cover.
Installation Notice
5-2. Remove the snap ring of the drive shaft and pull
off the hub body.
Notice: For assembly, adjust the clearance
between the snap ring and hub not to exceed
0.2 mm (Shim thickness : 0.1, 0.2, 0.3, 0.5, 1.0
mm).
6. With full time transfer case
6-1. Detach the hub cap with screw driver and remove
the snap ring on drive shaft.
Installation Notice 5-3.Remove the screws and pull off the locking hub
washer.
Installation Notice
Notice: For assembly, adjust the clearance
between the snap ring and hub not to exceed 0.2
mm (Shim thickness : 0.1, 0.2, 0.3, 0.5, 1.0 mm).
KAA3A110
KAA3A120
KAA3A130
KAA3A140
Tightening Torque50 - 60 Nm
(37 - 44 lb-ft)
Tightening Torque2 - 4 Nm
(18 - 35 lb-in)
Tightening Torque 15 Nm (11 lb-ft)

SSAMGYONG MY2002
3A-10 FRONT AXLE
8. Remove the hub and disk assembly. 6-2.Unscrew the bolts and remove hub flange.
Installation Notice
Before installation, apply loctite on the mating
surface.
7. Remove the hub nut with special tool.
KAA3A150
KAA3A160
KAA3A170
KAA3A180
9. Remove the disk brake dust shield.
Installation Notice
Tightening Torque70 - 90 Nm
(52 - 66 lb-ft)
Tightening Torque 15 Nm (11 lb-ft)
Tightening Torque4 - 6 Nm
(35 - 53 lb-in)