1997 MERCEDES-BENZ ML350 sensor

AR47.10-P-4100GH
Remove fuel tank
10.3.97

MODEL
163.113 with ENGINE 612.963

MODEL
163.128 with ENGINE 628.963

MODEL
163.136 with ENGINE 111.977

MODEL
163.154 with ENGINE 112.942

MODEL
163.157 with ENGINE 112.970

MODEL
163.172 with ENGINE 113.942

MODEL
163.175 with ENGINE 113.965

P47.10-0407-06

1
Left side paneling cover

2
Filler cap

3
Bayonet lock

4
Filler cap attachment

5
Rubber seal

B4/3 Fuel tank pressure sensor

X36/4
Fuel tank filler neck/ground screw

connection

P47.10-0413-09

77
Activated charcoal canister

77/1
Fine venting connection

77/2
Regeneration connection

77/3
Spring chamber venting connection
80/19

Mounting screw

90/11
Fuel return line

90/12
Fuel feed line

B4/3 Fuel tank pressure sensor

77/4

Frischluftanschluss

80
Fuel tank

80/2
Tensioning straps

80/18
Longitudinal strut for tensioning

straps

Modification notes
7.11.00

Figure modified from 170 Nm auf 200 Nm
Value in BA35.10-P-1001-01C changed for

model 163

*BA35.10-P-1001-01C

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Remove, Install


Danger!
Risk of explosion
from fuel igniting,
risk of

poisoning
from inhaling and swallowing fuel

as well as
risk of injury
to eyes and skin

from contact with fuel.
Fire, sparks, open flames or smoking

forbidden.

Pour fuels only into suitable and appropriately

marked containers.

Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A

1
Drain fuel tank

Via fuel pump. NOT for model 163.113/128.

AR47.10-P-4001GH

If fuel pump faulty, and model 163.113/128.

AR47.10-P-4000GH


*BF47.10-P-1001-01A

2
Unscrew filler cap (2) and detach from filler

cap attachment (4)

3.1
Remove left seat of 3rd seat row

If installed. See owner's manual

4
Unclip cover of left-hand side panel (1)

5.1
Detach fuel lines of expansion reservoir and

separate from filler neck

As of VIN A289565. NOT for model

163.113/128.

6
Detach fuel filler neck from guide funnel


Installation:
Check O-ring and replace if

necessary. Ensure that the bayonet-lock
remains above
the pressure sensor.

Ensure it is correctly located when installed.

Open bayonet lock (3) to do this.

7
Pull filler neck through toward interior

Screw on cap again in order to avoid fuel

flowing out.

8.1
Remove fuel tank pressure sensor (B4/3)

Only USA version

AR47.10-P-8022GH
9.1
Detach bolted connection of fuel tank filler

neck/ground (X36/4) from filler neck

NOT for model 163.113/128.

10.1
Cut cable strap for retaining clips of fuel lines
at filler neck and remove retaining clips

As of VIN A289565. NOT for model

163.113/128.


Danger!
Risk of fatal accident
from vehicle slipping

or toppling off the lift platform
Align vehicle between the columns of lifting
platform and position the four support plates


below the support strongpoints specified by

the vehicle manufacturer.

AS00.00-Z-0010-01A

11
Place the vehicle on lifting platform

AR00.60-P-1000GH

12
Separate rubber seal (5) from underside of

vehicle and remove filler neck from interior

Do not damage fuel lines at filler neck.

13
Remove left rear wheel

e

Removing and installing wheels, rotating if

necessary

AP40.10-P-4050GH

14
Remove spare wheel and spare wheel carrier

complete

NOT in the case of spare wheel

holder/spare wheel, code 849.

15
Cut a large safety cable strap for filler neck at

bracket on longitudinal frame member

16
Remove bracket from longitudinal frame

member

17
Disconnect connection for regeneration (77/2)

and fresh air connection (77/4) on activated

charcoal canister (77)


Installation
: Connect up lines as per

connection diagram:

#

Engine 111

AR47.30-P-8212-01GJ

Engines 112, 113

AR47.30-P-8212-01GI

Engines 112, 113 version
I

AR47.30-P-8212-01GH

Charcoal canister and fuel tank form a

single unit.

NOT for model 163.113/128.

18
Detach vent hose

At rear differential to rear of activated

charcoal reservoir.

19
Remove rear exhaust system heat shield.

Do not damage boot at rear axle shaft.

20
Disconnect rear propeller shaft at differential


Installation:
Install new self-locking bolts.


Tie up propeller shaft e.g. using welding

wire

Heat bolts with hot air fan to facilitate

removing. Mark propeller shaft and differential

gear flange for correct installed position.


*BA41.10-P-1002-01C

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

AR47.10-P-8022GH
Remove/install fuel tank pressure sensor
18.3.97

MODEL
163.154 with ENGINE 112.942 with CODE (494a) USA version

MODEL
163.157 with ENGINE 112.970 with CODE (494a) USA version

MODEL
163.172 with ENGINE 113.942 with CODE (494a) USA version

MODEL
163.174 with ENGINE 113.981 with CODE (494a) USA version

MODEL
163.175 with ENGINE 113.965 with CODE (494a) USA version

P47.10-0390-02

B4/3Fuel tank pressure sensor

Arrow
Socket


Remove, Install


Danger!
Risk of explosion
if ignition takes place,
risk

of poisoning
caused by inhaling fuel vapors

or swallowing fuel as well as
risk of injury
to

skin and eyes exposed to fuel.
Fire, sparks, open flames or smoking

forbidden.

Pour fuels only into suitable and appropriately

marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1
Unscrew filler cap and remove securing tab

2
Unclip left side trim cover

3
Detach fuel filler neck from guide funnel


Installation:
Check O-ring and replace if

necessary. Ensure it is correctly located when

installed.

To do this, open bayonet lock.

4
Disconnect coupling (arrow) for fuel tank

pressure sensor (B4/3)

5
Unscrew fuel tank pressure sensor (B4/3)

from fuel tank filler neck

6
Install in the reverse order

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Fig. 29: Identifying Sensor Spade-Type Contact (SLC) Pin
Fig. 30: Identifying Sensor Spade
-Type Contact (SLC) Bushing

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:44 PMPage 41 © 2006 Mitchell Repair Information Company, LLC.

Fig. 31: Identifying Spade-Type Sensor Contact (LSC) Pin
Fig. 32: Identifying Spade
-Type Sensor Contact (LSC) Bushing

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:44 PMPage 42 © 2006 Mitchell Repair Information Company, LLC.

PLUGS AND COUPLINGS AS-BUILT CONFIGURATION - GF00.19-P-8000A
MODEL 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219,
220, 221, 230, 240, 245, 251, 414, 461, 463
245, 251, 414, 461 as of
1.4.94, 463
Notes regarding plug
connections AH00.19-P-1000-06A
Junior power timer contact
family Plugs and couplings.GF00.19-P-8106A
Standard power timer
contact family Plugs and couplings.GF00.19-P-8108A
Micro timer 3 contact
family Couplings.GF00.19-P-8105A
Maxi power timer contact
family Couplings.GF00.19-P-8110A
E95 contact family Couplings.GF00.19-P-8104A
Multi contact point contact
family Plugs and couplings.GF00.19-P-8107A
Micro quadlock system
contact familyMicro quadlock system
contact family variant 1
Plugs and couplings.GF00.19-P-8102A
Micro Quadlock System,
variant 2 contact family
Plugs and couplings.GF00.19-P-8102B
Sensor laminated contact,
connector familySensor spade-type contact
Design 97 contact family
Plugs and couplings.GF00.19-P-8101A
Sensor spade-type contact
Version 2 contact family
Plugs and couplings.GF00.19-P-8101B
Spade-type sensor contact
family Plugs and couplingsGF00.19-P-8109A
Siemens ELO contact
family Plugs and couplings.GF00.19-P-8103A
Round plug contact 2.5
variant 1 contact family Plugs and couplings.GF00.19-P-8111A
Round-type contact 2.5
solder contact family Plugs and couplings.GF00.19-P-8112A
Spade-type contact system
1.5 contact family Plugs and couplings.GF00.19-P-8113A
Mini spade-type contact
family Plugs and couplings.GF00.19-P-8115A

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:44 PMPage 51 © 2006 Mitchell Repair Information Company, LLC.

CONTACT PART NUMBERS - GF00.19-P-8100CE
MODEL 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219,
220, 221, 230, 240, 245, 251, 414, 461, 463
Connector and couplings part-original-number 230
SENSOR LAMINATED CONTACT, CONNECTOR FAMILY - GF00.19-P-8101A
MODEL 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219,
220, 221, 230, 240, 245, 251, 414, 461, 463
Sensor spade-type contact, Design 97 contact family

Remove JPT female
contactAR00.19-
P-0120-
07A

220 545 99 2814-pin SLK coupling, B,
white
Remove female contactAR00.19-P-0120-02A
Part number
Designation, Coding,
Color


230 540 00 812-pin MQS coupling, C,
black
Remove female contactAR00.19-P-0120-04A
230 545 01 2847-pin MQS, MCP
coupling, A, black
Remove MQS female
contactAR00.19-
P-0120-
04B
Remove MCP female
contactAR00.19-P-0120-09A

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:45 PMPage 92 © 2006 Mitchell Repair Information Company, LLC.

Fig. 84: Identifying 10-Pin SLK Coupling
SENSOR LAMINATED CONTACT, CONNECTOR FAMILY - GF00.19-P-8101B
MODEL 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219,
220, 221, 230, 240, 245, 251, 414, 461, 463
sensor laminated contact variant 2 connector family
Notes on replacement of
safety-relevant and special
componentsModel 124, 126, 129,
140, 163, 164, 168, 169,
170, 171, 199, 202, 203,
208, 209, 210, 211, 215,
216, 219, 220, 221, 230,
240, 245, 251, 414, 461
as of 1.4.94, 463AH00.19-P-1000-08A
Notes regarding plug
connections AH00.19-P-1000-06A
Remove contacts from
sensor laminated contact
plugSpade-type sensor
contact plug Design 97AR00.19-P-0120-01A
Remove contacts from
sensor laminated contact
couplingSpade-type sensor
contact coupling, Design
97AR00.19-P-0120-02A
Remove contacts from
FIN sensor contact
coupling AR00.19-P-0120-12A

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:45 PMPage 104 © 2006 Mitchell Repair Information Company, LLC.