1996 TOYOTA TERCEL oil guide

PP3IQ-01
PP-2
- PREPARATIONENGINE MECHANICAL
49 Author
: Date
:
1996 TERCEL (RM440U)
ENGINE MECHANICAL
SST (Special Service Tools)
09201-10000Valve Guide Bushing Remover &
Replacer Set
(09201-01060)Valve Guide Bushing Remover &
Replacer 6
09202-70020Valve Spring Compressor
09213-14010Crankshaft Pulley Holding Tool
09221-25026Piston Pin Remover & Replacer
(09221-00020)Body
(09221-00030)Spring
(09221-00130)Guide ºGº
(09221-00140)Guide ºHº
(09221-00150)Bushing ºDº
09223-15030Oil Seal & Bearing Replacer
09248-55040Valve Clearance Adjust Tool Set

- PREPARATIONENGINE MECHANICAL
PP-3
50 Author
: Date
:
1996 TERCEL (RM440U)
(09248-05410)Valve Lifter Press
(09248-05420)Valve Lifter Stopper
09309-37010Transmission Bearing ReplacerCrankshaft front oil seal
09330-00021Companion Flange Holding ToolCrankshaft pulley
09550-10012Replacer Set ºBº
(09252-10010)No. 1 Replacer HandleValve guide bushing
Spark plug tube gasket
(09556-10010)Differential Drive Pinion Front
Bearing RemoverSpark plug tube gasket
09816-30010Oil Pressure Switch SocketKnock sensor
Oil pressure switch
09843-18020Diagnosis Check Wire
09950-50010Puller C Set
(09951-05010)Hanger 150Crankshaft pulley
(09952-05010)Slide ArmCrankshaft pulley
(09953-05020)Center Bolt 150Crankshaft pulley

PP3IW-01
- PREPARATIONMANUAL TRANSAXLE
PP-35
82 Author
: Date
:
1996 TERCEL (RM440U)
MANUAL TRANSAXLE
SST (Special Service Tools)
09201-10000Valve Guide Bushing Remover &
Replacer SetSpeedometer driven gear oil seal
(09201-01080)Valve Guide Bushing Remover &
Replacer 8
09308-00010Oil Seal PullerOutput shaft front bearing
09309-120205th Driven Gear Replacer
09350-32014TOYOTA Automatic Transmission
Tool Set
(09351-32090)Oil Seal Remover & ReplacerDifferential side bearing
(09351-321 11)Side Bearing Race ReplacerDifferential side bearing oil seal
(Transmission case side)
(09351-32120)Overdrive Bearing ReplacerDifferential side bearing
(09351-32130)Handle
(09351-32150)Oil Seal ReplacerDifferential side bearing oil seal
(Transaxle case side)
09564-3201 1Differential Preload Adaptor
09608-00071Drive Pinion Rear Bearing Cone
ReplacerInput shaft rear ball bearing
4th driven gear and rear ball bearing

PP3IX-01
PP-42
- PREPARATIONAUTOMATIC TRANSAXLE (A132L)
89 Author
: Date
:
1996 TERCEL (RM440U)
AUTOMATIC TRANSAXLE (A132L)
SST (Special Service Tools)
09201-10000Valve Guide Bushing Remover &
Replacer SetSpeedometer driven gear oil seal
(09201-01080)Valve Guide Bushing Remover &
Replacer 8
09308-00010Oil Seal PullerSide gear shaft oil seal
09350-32014TOYOTA Automatic Transmission
Tool Set
(09351-32010)One-way Clutch Test Tool
(09351-32020)Stator Stopper
(09351-32130)Handle
(09351-32150)Oil Seal Replacer
09921-00010Spring Tension ToolSpeedometer driven gear oil seal
09992-00095Automatic Transmission Oil
Pressure Gauge SetLine pressure

PP3IY-01
- PREPARATIONAUTOMATIC TRANSAXLE (A242L)
PP-47
94 Author
: Date
:
1996 TERCEL (RM440U)
AUTOMATIC TRANSAXLE (A242L)
SST (Special Service Tools)
09201-10000Valve Guide Bushing Remover &
Replacer SetSpeedometer driven gear oil seal
(09201-01080)Valve Guide Bushing Remover &
Replacer 8
09308-00010Oil Seal PullerSide gear shaft oil seal
09350-32014TOYOTA Automatic Transmission
Tool Set
(09351-32010)One-way Clutch Test Tool
(09351-32020)Stator Stopper
(09351-32130)Handle
(09351-32150)Oil Seal Replacer
09921-00010Spring Tension ToolSpeedometer driven gear oil seal
09992-00095Automatic Transmission Oil
Pressure Gauge SetLine pressure

SS0N5-03
- SERVICE SPECIFICATIONSENGINE MECHANICAL
SS-5
135 Author
: Date
:
1996 TERCEL (RM440U)
ENGINE MECHANICAL
SERVICE DATA
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure between each cylinder1,275 kPa (13.0 kgf/cm2, 185 psi) or more
981 kPa (10.0 kgf/cm2, 142 psi)
98 kPa (1.0 kgf/cm2, 14 psi) or less
Valve clearanceat cold Intake
Exhaust
Adjusting shim (for repair part) No. 02
04
06
08
10
12
14
16
18
20
22
24
26
28
30
32
340.15 - 0.25 mm (0.006 - 0.010 in.)
0.31 - 0.41 mm (0.012 - 0.016 in.)
2.500 mm (0.0984 in.)
2.550 mm (0.1004 in.)
2.600 mm (0.1024 in.)
2.650 mm (0.1043 in.)
2.700 mm (0.1063 in.)
2.750 mm (0.1083 in.)
2.800 mm (0.1102 in.)
2.850 mm (0.1122 in.)
2.900 mm (0.1142 in.)
2.950 mm (0.1161 in.)
3.000 mm (0.1181 in.)
3.050 mm (0.1201 in.)
3.100 mm (0.1220 in.)
3.150 mm (0.1240 in.)
3.200 mm (0.1260 in.)
3.250 mm (0.1280 in.)
3.300 mm (0.1299 in.)
Ignition timingw/ Terminals TE1 and E1 connected of DLC110° BTDC @ idle
Idle speed-750 ± 50 rpm
Idler pulley tension
springFree length
Installed load at 47.4 mm (1.866 in.)38.4 mm (1.512 in.)
32 N (3.3 kgf, 7.3 lbf)
Cylinder headWarpage
Cylinder block side Maximum
Manifold sideMaximum
Valve guide bore diameter STD
O/S 0.05
Valve seat
Refacing angleIntake
Exhaust
Contacting angle
Contacting width
0.05 mm (0.0020 in.)
0.05 mm (0.0020 in.)
11.000 - 11.027 mm (0.4331 - 0.4342 in.)
11.050 - 11.077 mm (0.4350 - 0.4361 in.)
30°, 45°, 60°, 75°
30°, 45°, 75°
45°
1.0 - 1.4 mm (0.039 - 0.055 in.)
Valve guide
bushingInside diameter
Outside diameter (for repair part) STD
O/S 0.056.010 - 6.030 mm (0.2366 - 0.2374 in.)
11.048 - 11.059 mm (0.4350 - 0.4354 in.)
11.098 - 11.109 mm (0.4369 - 0.4374 in.)
ValveValve overall length STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameterIntake
Exhaust
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD
Minimum93.45 mm (3.6791 in.)
93.89 mm (3.6965 in.)
92.95 mm (3.6594 in.)
93.39 mm (3.6768 in.)
44.5°
5.970 - 5.985 mm (0.2350 - 0.2356 in.)
5.965 - 5.980 mm (0.2348 - 0.2354 in.)
0.025 - 0.060 mm (0.0010 - 0.0024 in.)
0.030 - 0.065 mm (0.0012 - 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
0.8 - 1.2 mm (0.031 - 0.047 in.)
0.5 mm (0.020 in.)

SS0NA-03
SS-14
- SERVICE SPECIFICATIONSCOOLING
1996 TERCEL (RM440U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Drain plug x Cylinder block2525018
Water pump x Cylinder block17.517513
Oil dipstick guide x RH engine mounting bracket18.518514
Water inlet pipe x Cylinder block7.57565 in.´lbf
Intake manifold stay x Cylinder block2020015
Water inlet x Water outlet housing5.05043 in.´lbf
Radiator upper support x Body121209
Oil cooler x Radiator lower tank Nut A
Nut B, C15.0
8.5150
8511
75 in.´lbf
No. 1 cooling fan x Radiator7.07061 in.´lbf
No. 2 cooling fan x Radiator7.07061 in.´lbf

EM0K6-01
EM0126
No!
P20576
EM3385
- ENGINE MECHANICALTIMING BELT
EM-15
1996 TERCEL (RM440U)
INSPECTION
1. INSPECT TIMING BELT
NOTICE:

Do not bend, twist or turn the timing belt inside out.

Do not allow the timing belt to come into contact with
oil, water or steam.

Do not utilize timing belt tension when installing or re-
moving the mounting bolt of the camshaft timing
pulley.
If there are any defects as shown in the illustration, check these
points:
(a) Premature parting

Check for proper installation.

Check the timing cover gasket for damage and
proper installation.
(b) If the belt teeth are cracked or damaged, check to see if
either camshaft or oil pump is locked.
(c) If there is noticeable wear or cracks on the belt face,
check to see if there are nicks on the side of the idler
pulley lock.
(d) If there is wear or damage on only one side of the belt,
check the belt guide and the alignment of each pulley.
(e) If there is noticeable wear on the belt teeth, check the tim-
ing belt cover for damage and check gasket has been
installed correctly and for foreign material on the pulley
teeth.
If necessary, replace the timing belt.
2. INSPECT IDLER PULLEYS
(a) Visually check the seal portion of the idler pulley for oil
leakage.
If leakage is found, replace the idler pulley.
(b) Check that the idler pulley turns smoothly.
If necessary, replace the idler pulley.