Page 195 of 1202
A15677
- DIAGNOSTICSENGINE
DI-21
1996 TERCEL (RM440U)
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
If DTC P0105, P0110, P0115, P0120 are output simultaneously, E2 (sensor ground) may be open.
1 Connect OBD II scan tool or TOYOTA hand-held tester, and read value of man-
ifold absolute pressure.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC3.
(c) Turn the ignition switch ON and OBDII scan tool or TOYOTA hand-held tester main switch ON.
CHECK:
Read value of manifold absolute pressure on the OBD II scan tool or TOYOTA hand-held tester.
OK:
Same value as the atmospheric pressure
OK Check for intermittent problems (See page
DI-3).
NG
Page 199 of 1202

A10940
ECM
E7
E7 L-B
BR5V
R
E1 E2 THA
2
1 Intake Air Temp. Sensor
15
16
- DIAGNOSTICSENGINE
DI-25
1996 TERCEL (RM440U)
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
If DTC P0105, P0106, P0110, P0115, P0120 are output simultaneously, E2 (sensor ground) may be open.
1 Connect OBD II scan tool or TOYOTA hand-held tester, and read value of intake
air temperature.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC3.
(c) Turn the ignition switch ON and OBD II scan tool or TOYOTA hand-held tester main switch ON.
CHECK:
Read the temperature value on the OBD II scan tool or TOYOTA hand-held tester.
OK:
Same value as the actual intake air temperature.
HINT:
If there is open circuit, OBD II scan tool or TOYOTA hand-held tester indicates -40°C (-40°F).
If there is short circuit, OBD II scan tool or TOYOTA hand-held tester indicates 140°C (284°F) or more.
NG -40°C (-40°F) ... Go to step 2.
140°C (284°F) or more ... Go to step 4.
OK
Check for intermittent problems
(See page DI-3).
Page 208 of 1202
A15689
FI7052
DI-34
- DIAGNOSTICSENGINE
1996 TERCEL (RM440U)
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
If DTC P0105, P0110, P0120 are output simultaneously, E2 (sensor ground) may be open.
1 Connect OBD II scan tool or TOYOTA hand-held tester and read throttle valve
opening percentage.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect the OBD II scan tool or TOYOTA hand-held tes-
ter to the DLC3.
(c) Turn the ignition switch ON and OBD II scan tool or TOY-
OTA hand-held tester main switch ON.
CHECK:
Read the throttle valve opening percentage.
OK:
Throttle valveThrottle valve opening
position expressed as percentage
Fully openApprox. 70 %
Fully closedApprox. 10 %
OK Check for intermittent problems
(See page DI-3).
NG
Page 213 of 1202
A15693
- DIAGNOSTICSENGINE
DI-39
1996 TERCEL (RM440U)
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Connect OBD II scan tool or TOYOTA hand-held tester and read value for volt-
age output of heated oxygen sensor.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect OBD II scan tool or TOYOTA hand-held tester to the DLC3.
(c) Warm up the engine to the normal operating temperature.
CHECK:
Read the voltage output of the heated oxygen sensor (bank 1 sensor 1) when the engine is suddenly raced.
HINT:
Perform quick racing to 4,000 rpm 3 times using accelerator pedal.
OK:
Heated oxygen sensor output a RICH signal (0.45 V or more) at least once.
OK Check and replace ECM (See page IN-26).
NG
2 Check for open and short in harness and connector between ECM and oxygen
sensor (See page IN-26).
NG Repair or replace harness or connector.
Page 281 of 1202

A15740
DI-106
- DIAGNOSTICSENGINE
1996 TERCEL (RM440U)
A/C Cut Control Circuit
CIRCUIT DESCRIPTION
This circuit cuts air conditioning operation during vehicle acceleration in order to increase acceleration per-
formance. During acceleration with the vehicle speed at 25 km/h (16 mph) or less, engine speed at 1,200
rpm or less and throttle valve opening angle at 50° or more, the A/C magnet switch is turned OFF for several
seconds.
WIRING DIAGRAM
INSPECTION PROCEDURE
TOYOTA hand-held tester:
1 Connect TOYOTA hand-held tester and check operation of air conditioning cut
control.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect the TOYOTA hand-held tester to the DLC3.
(c) Turn ignition switch ON and TOYOTA hand-held tester main switch ON.
(d) Start the engine and air conditioning switch ON.
HINT:
A/C magnet clutch is turned ON.
(e) Select the ACTIVE TEST mode on the TOYOTA hand-held tester.
CHECK:
Check operation of A/C magnet clutch cut when air conditioning cut control is operated by the TOYOTA
hand-held tester.
OK:
A/C magnet clutch is turned OFF
OK Proceed to next circuit inspection shown on
matrix chart (See page DI-19).
DI1EK-09
Page 294 of 1202

DI4LU-03
W00704
ABS
EA2 2
DLC1 F71
F63
5
MAIN FL
BatteryEngine Room R/B
L
4
12
21L
A6
A71
2
A7A6
A6
A7 6
2
A6
A71Motor Relay
EB
7
ABS ECU
G-R
L-B
G-B
W-B
W-B
EA
A5
A5A5
A5
A5 12
4
3
5LG
LG-B ABS ECU L-WR+MR
A12
A12
A12
A12SR
AST
MT 4
20
8
26
ABS
EA2 2
F71
ALT
F63
5
MAIN FL
BatteryEngine Room R/B
4
1 B-Y
B2
LA6
A71
2
A7A6
A6
A7 6
A6
A7Solenoid
RelayMotor Relay ABS Control Relay
7
G-R
L-B
G-B W-B
W-B
W-B
W-B W-B
A5
A5A5
A5
A5 12
4
LG
LG-B
ABS ActuatorR+MR
SR
AST
MT 4
20
26 Fuse
BlockA12
B-Y2
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM
DI-1 19
1996 TERCEL (RM440U)
CIRCUIT INSPECTION
DTC 11, 12 ABS Control (Solenoid) Relay Circuit
CIRCUIT DESCRIPTION
This relay supplies power to each ABS solenoid. After the ignition switch is turned ON, if the initial check is
OK, the relay goes on.
DTC No.DTC Detecting ConditionTrouble Area
11
Conditions 1 and 2 continue for 0.2 sec. or more:
1. ABS control (solenoid) relay terminal (SR) voltage:
Battery positive voltage
2. ABS control (solenoid) relay monitor terminal (AST) volt-
age: 0 V
ABS control (solenoid) relay
Open or short in ABS control (solenoid) relay circuit
ECU
12
Conditions 1 and 2 continue for 0.2 sec. or more:
1. ABS control (solenoid) relay terminal (SR) voltage: 0 V
2. ABS control (solenoid) relay monitor terminal (AST) volt-
age: Battery positive voltageABS control (solenoid) relay
B+ short in ABS control (solenoid) relay circuit
ECU
Fail safe function:
If trouble occurs in the ABS control (solenoid) relay circuit, the ECU cuts off current to the ABS control (sole-
noid) relay and prohibits ABS control.
WIRING DIAGRAM
Page 297 of 1202

W00704
ABS
EA2 2
DLC1 F71
F63
5
MAIN FL
BatteryEngine Room R/B
L
4
12
21L
A6
A71
2
A7A6
A6
A7 6
2
A6
A71Motor Relay
EB
7
ABS ECU
G-R
L-B
G-B
W-B
W-B
EA
A5
A5A5
A5
A5 12
4
3
5LG
LG-B ABS ECU L-WR+MR
A12
A12
A12
A12SR
AST
MT 4
20
8
26
ABS
EA2 2
F71
ALT
F63
5
MAIN FL
BatteryEngine Room R/B
4
1 B-Y
B2
LA6
A71
2
A7A6
A6
A7 6
A6
A7Solenoid
RelayMotor Relay ABS Control Relay
7
G-R
L-B
G-B W-B
W-B
W-B
W-B W-B
A5
A5A5
A5
A5 12
4
LG
LG-B
ABS ActuatorR+MR
SR
AST
MT 4
20
26 Fuse
BlockA12
B-Y2 DI-122
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM
1996 TERCEL (RM440U)
DTC 13, 14 ABS Control (Motor) Relay Circuit
CIRCUIT DESCRIPTION
The ABS control (motor) relay supplies power to the ABS pump motor. While the ABS is activated, the ECU
switches the ABS control (motor) relay on and operates the ABS pump motor.
DTC No.DTC Detecting ConditionTrouble Area
13
Conditions 1 and 2 continue for 0.2 sec. or more:
1. ABS control (motor) relay terminal (MR) voltage:
Battery positive voltage
2. ABS control (motor) relay monitor terminal (MT) voltage:
0 V
ABS control (motor) relay
Open or short in ABS control (motor) relay circuit
ECU
14
Conditions 1 and 2 continued for 4 sec. or more:
1. ABS control (motor) relay terminal (MR) voltage: 0 V
2. ABS control (motor) relay monitor terminal (MT) voltage:
Battery positive voltageABS control (motor) relay
B+ short in ABS control (motor) relay circuit
ECU
Fail safe function:
If trouble occurs in the ABS control (motor) relay circuit, the ECU cuts off the current to the ABS control (sole-
noid) relay and prohibits ABS control.
WIRING DIAGRAM
DI4LV-03
Page 301 of 1202

W00705F15132
22
1 2ABS
Battery
B-Y
B
Fuse
Block
W-B
EA
EB
1
W-B
11
W-B
2
2 5
4 L
66
14
DLC1
ABS Control
Relay
Solenoid
Relay
P
R-B
R-W
L-W
G-Y
ABS ECUABS ECU
7 3
8 4
5 1
121 2
SFLR
SFLH
SFRR
SFRH
SRRR
SRRH A6
A5A13
A7 A7
A7
A6A13
A12
A12
A12
A12
Y-R
F7Y
F6Engine Room R/B
L
W-B
W-B
SRLR SRLH A13
A13
B-R
1ABS ECU
ABS ECU
ABS ECU
A4
A4
A4
A4
A4
A4
A4
A4
A5
A56Y
Y
Y-R
Y-R
Y-B Y-B
5
2
15
11
MAIN
FL
ALT
EA2
IC2IE1
IE1 IC2
IC2IE1
IE1 IC2
6
1
14
2
5
43
13 2
ABS Actuator LMotor
Relay
2
G-Y
Y-B
G-Y
Monitor
L-WL-R
R14675
4321
5 6 7 8
4
A5 A4
4321
5 6 7 8
4
A5 A4
4321
5 6 7 8
4
A5 A4
4321
5 6 7 8
4
A5 A4
4321
5 6 7 8
4
A5 A44321
5 6 7 8
4
A5 A4
DI-126
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM
1996 TERCEL (RM440U)
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check ABS actuator solenoid.
PREPARATION:
Disconnect the 2 connectors from the ABS actuator.
CHECK:
Check the continuity between terminals A5-4 and A4-1, 2, 3,
4, 5, 6, 7, 8 of the ABS actuator connector.
OK:
Continuity
HINT:
Resistance of each of the solenoids SFRH, SFLH, SRRH
and SRLH is 5.0 W.
Resistance of each of the solenoids SFRR, SFLR, SRRR
and SRLR is 2.2 W.
NG Replace ABS actuator.
OK