1996 TOYOTA RAV4 instrument panel

K
1
234
11 RAV4
2AC C
IG 1
IG 2
ST2 AM13
4
6 7AM2
40A AM 1
1D 9
1K 411IG1
7EA1
2
20A
AM2
2 2
2
80A MAIN
100A ALT
20 1
21 2
2 6W
W B- R
W B-R
BATTERY
IE Instrument
panel brace
LHIDLeft kick
panel 1D 8
1E 91F51D 6
1M 31E 1
1M 21E 41E 7
1M 4
3EA1 18 IG2
W-B W-B RLB W
B-OGR
B-OGR
B- OL-RWW-LVVW-L
W-L
W-L W-G W-G B-R
B-R
B
W
W-L
6 543 21B C4 A
11 7 16
910 87B C3 A
15 6 10
12
12 E1 E2 D+ D - P+ P- F 8
FUSE
BLOCK
7. 5A IGN15A CIG
& RAD 7. 5A SRS
C
A20
AIRBAG SQUIB
(
Steering
Wheel Pad)A19
AIRBAG SQUIB
(
Front P assenger` s
Airbag Assembly) IG A CC LA TCA18
AIRBAG SENSOR
ASSEMBLYJ 7
JU NC TIO N
CO N NEC TO R
C11
SRS INDICATOR LIGHT
[COMB. METER]
J 7
JUNCTION
CO N NEC TO R
J 7
JUNCTION
CONNECTOR
T o D ate Link
C onnector 1
<2-3
R-L
Y-B
R- G 4 3
F 8
10A
GAUGE
[FUSE BLOCK]
81B1E 8
, C 10
J 1
JUNCTION
CONNECTOR 2 1
2 113 B 1 810Y- B Y- BW-BY-B
V 5
VSV(
C en ter D iff.
Lock No. 1) V 6
VSV(
C en ter D iff.
Lock No. 2)
C 4
CENTER DIFF.
LOCK CONTROL SWC 1
CENTER DIFF.
LOCK W ARNING
BUZZER SW
C OM BIN A TIO N M ET E R
C. DIFF
LOCK
EA IGRadiator right Right kick
panel A A 10 EA1W-B W-B W-BW-B
W-B W-B B
BUZZER
B
R- L R-L
IH214A C 9 BROW N
B C10 BLUE C OM B INA TIO N M ET E R
IG 21
IG 213
2 7
R-B
Y- B Y- BR-B R- G
Y-B
A 3
2B
A C 9
13 9 8 7 6 5 4 3 2 1 101112
13 9 8 7 6 5 4 3 2 1 101112
A A
J10
JU NC TIO N
CO NN ECTO R C
BC
BBJ10
JU NC TIO N
CONNECTOR
J 3
JUNCTION
CONNECTOR
Center Diff. Lock(
4WD M/T)
F 7
FUSIBLE LINK
BLOCK7
1D1
1F B-YL- RW
W
B-RB-R
I1 0
IGN ITIO N S W
SRS Power Source
SPIRAL
CABLE17 IB1
W-L W-L LOCK UNLOCK

K
1
234
15 RAV4
ACC
IG 1
IG 2
ST2 AM1
AM2
1D 9
1K 4
3A
2A 6A 1A 5A 2B 6B
5ID2 6ID2 IC 1 1 7 IC1 1 II1 II172
2
4A
1B 3B 7A
3ID2 4ID2
IG I1 0
IG N ITION S W
6
80A M A IN
L-R
F 8
7. 5A E C U- IG
[FUSE BLOCK] 24
BATTERY+B
FL- FR + FR- R L+ R L- FL+ACC
1122
F 9
FRONT SPEAKER
LHF10
FRONT SPEAKER
RH15A
DOME
RR+ RR- GND R 3 B , R 4 A RADIO AND PLAYER12 34
567891012
3456
A R 4B R 3 RADIO AND PLAYER
100A ALTP V LGL BB
L
LG
V
P
W W2
26
1D 5
1FL- R
12
131D 7
1F 4
B-Y GR GRY RR
Y W W BR
L-Y
W
19 18
W
R ight kick panel
Power SourceRadio and Player2
F 7
FU SIBLE
LIN K B LO CK
40A
AM1
1* 1 : 2- Door
* 2 : 4- Door
(
*1) (
*2)(
*2)
(
*1)REAR SPEAKER LH, RH
12
1 2
R12 A , B
REAR SPEAKER LHR13 A , B
REAR SPEAKER RH 1
B 2
A1
B 2
A 2
B1
A2
B1
AA (
*2)
R12, R13
B (
*1)
R12, R13W
1J 5
1I 22L-Y L-YD
6CD
J 3
JUNCTION
CONNECTOR J 3
JUNCTION
CON NECTOR 1H 101E 66
7F 8
15A
CIG & RAD
[FUSE BLOCK]
4C 3
4C 15
1
2P2
P1
P 3G-W
G- R
G 12
SLS+
SLS- L L-R SH IFT LO CK
SO LENO ID
SH IFT LO CK
CONTROL SW
Instrument panel
brace R HIF 1 2
10
4C1H 31E 4 B- Y 3
GR
B-Y B-YG-WGR
212
F rom S top Light S W
<9-3
IG ST P A CC
W-B
L-B
W-B
C
4EKLS+
W-B
S 4
SHIFT LOCK ECU
Shift Lock
K 2
KEY INTERLOCK
SOLENO ID

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
18 RAV4
Power
SourceCombination Meter2ACC
IG 1 AM1 4
2
1
2 1D 91E 8
21B 8
1K 47
1D1
1F
8A
11A 10A 2A 6C 6B 13A 12A 5B 9A 8B 7B
2IG19IG2
10 IG25 ID1 9 ID1 7 IG2
6 IG2 5 IG2B 4
100A ALT
3
F 8
10A
GAUGE
[FUSE BLOCK]
F 7
FUSIBLE LINK BLOCKW 1
WATER TEMP.
SEND ER
From Engine Control
Module< 2-2 < 4-4
From C ruise C ontrol
ECU< 13-4From Engine Contro
Module< 2-3 See ABS System
<17-3See SRS System< 11-2
SPEED
TACHOFU EL FU EL WATER TEMP. MALFUNCTION
INDICATO R LAM POIL ABS
4 B
R- L
WWWR-LL- B R- Y V-WR-L Y-RBR
BR Y- G G-RY-R
R- L R-L R- L
I1 0
IG NIT IO N S W
, C1 1 C
2
111
IF EC ID110
Intake
manifold Instrument panel
brace RH V 2
VEHICLE SPEED SENSOR
(
C o mbina tion M et er)COM B INA T IO N M ET E R C 9 A , J 1 1 B
F11
FUEL SENDER(
Main) F12
FUEL SENDER(
Sub) B 2
BRAKE FLUID
LEVEL WARNING SW
3
2 1
3
R-L L- B R- YR- L Y-R Y-B
BRBR BR Y-GY-R
BATTER Y
BR9C 2C 3C7A 9B 1B 4A 3A 13B
7C 8C 5A 10B 11B B C2B
17 IG2 1B 19
S ee Charging
System< 1-4
BR AKE BU ZZER
S ee E lectronically C ontrolled
Transmission S ystem< 4- 4S e e C ente r D iff. L o ck
(
M/T)
System< 11-4
S ee Headlight
System< 3-4
See Turn Signal and
Hazard Warning
Light System< 7-2 See SRS System< 11-2
S ee Interior Light
System< 6-2
S ee C harging S ys tem< 1- 4 S ee Ele ctr on ic ally C o ntr olled
T ransmission System< 4-4S ee Inte rior Lig ht
System<6-2
R- B W-B
R
(
4W D A /T)
1I 1J
O 1
OIL PRESSURE SW
1
EAIG R adiator rightRight kick panel
P 2
PARKING BRAKE SW1
A 5
A/T FLU ID TEM P. SW
1 2
R-BW-B RW-B
(
4WD A/T)
R-B
2124
1 40A
AM 1
6
B
F ro m Ig nite r< 5- 4
B-Y
10 13 9 8 7 6 5 4 3 2 1101112 139 8 7 6 5 4 3 2 1101112
10 9 8 7 6 5 4 3 2 1B C10 BLUE A C 9 BROWN
C C11 GRAYCO M BINATION M ETER
W-B
CA
BB BBJ10 A
JUNCTION
CONNECTOR
3B
BU LB C HEC K From C lutch
Start SW< 1-2B-W
A AA
A
J 1
JU NC TIO N
CONNECTOR J10
JUNCTION
CONNECTOR
From ABS ECU< 17-4 R-B
C 5S ee U nlock and S eat
B elt W arning S ystem
<3-2
C
ASee Taillight and
Illu min ation Sy ste m
<8-3S ee Ta illig h t a n d
Illumination System< 8- 3
10
1 A
S ee C ruise Control S ystem
<13-36 , C10 B
TUR N LH TUR N RH
HIGH BEAM
ECT PW R C. D IFF
LO C KSRS
ILLUMINATION
OPEN DOOR
CHARGE O/D
OFF A/T OIL
TEM P. BELT CRUISE
AAAAAA
BBBCCCA J10 G R A Y
J11 B G R A Y JUNCTION
CONNECTOR
(M /T )
(
A/T) B
From P a rk/N eu tra l
Position SW <1-315

− STEERINGNON−TILT STEERING COLUMN
SR−13
1996 RAV4 (RM447U)
3. REMOVE LOWER FINISH PANEL
(a) Remove the 2 screws and disconnect the hood lock con-
trol lever from the panel.
(b) Remove the 2 panel set screws.
4. REMOVE INSTRUMENT PANEL LOWER INSERT
Remove the 3 screws.
5. Non−tilt Steering Column:
REMOVE UPPER AND LOWER COLUMN COVERS
(a) Loosen the 2 column assembly set bolts and 2 nuts.
(b) Remove the 3 screws.
(c) Remove the 3 screws and protector from lower cover.
6. Tilt Steering Column:
REMOVE UPPER AND LOWER COLUMN COVERS
Remove the 3 screws.
7. REMOVE NO.2 HEATER TO REGISTER DUCT
Remove the clip.
8. REMOVE COMBINATION SWITCH WITH SPIRAL
CABLE
(a) Disconnect the connectors.
(b) Disconnect the airbag connector.
(c) Remove the 3 switch set screws.
9. REMOVE SPIRAL CABLE (See page BE−14)
NOTICE:
Do not disassemble the cable or apply oil to it.

W02017
Non−tilt Steering Column :
Tilt−Steering Column :
MatchmarksBA
SR−20
− STEERINGNON−TILT STEERING COLUMN
1996 RAV4 (RM447U)
5. Non−Tilt Steering Column:
INSTALL NO.2 INTERMEDIATE SHAFT
(a) Connect the No.2 intermediate shaft to the main shaft.
(b) Temporarily tighten the bolt A.
6. Tilt Steering Column:
INSTALL No.2 INTERMEDIATE SHAFT
(a) Connect the No.2 intermediate shaft to the sliding yoke.
(b) Temporarily tighten the bolt A.
7. CONNECT NO.2 INTERMEDIATE SHAFT
(a) Align the matchmarks on the No.2 intermediate shaft and
control valve shaft, and connect them.
(b) Torque the bolt B.
Torque: 35 N·m (360 kgf·cm, 26 ft·lbf)
(c) Torque the bolt A.
Torque: 35 N·m (360 kgf·cm, 26 ft·lbf)
8. INSTALL SPIRAL CABLE (See page BE−14)
9. INSTALL COMBINATION SWITCH WITH SPIRAL
CABLE
(a) Tighten the 3 screws.
(b) Connect the connectors.
(c) Connect the airbag connector.
10. INSTALL NO.2 HEATER TO REGISTER DUCT
11. Non−Tilt Steering Column:
INSTALL UPPER AND LOWER COLUMN COVERS
(a) Install the protector to the lower cover and tighten the 3
screws.
(b) Tighten the 3 screws.
(c) Torque the 2 column assembly set bolts and 2 nuts.
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
12. Tilt Steering Column:
INSTALL UPPER AND LOWER COLUMN COVERS
(a) Install the protector to the lower cover and tighten the 3
screws.
(b) Tighten the 3 screws.
13. INSTALL INSTRUMENT PANEL LOWER INSERT
Tighten the 3 screws.
14. INSTALL LOWER FINISH PANEL
(a) Tighten the 2 panel set bolts.
(b) Connect the hood lock control lever with the 2 screws.
15. CENTER SPIRAL CABLE
(a) Check that the front wheels are facing straight ahead.
(b) Turn the cable counterclockwise until it locks.
(c) Then rotate the cable clockwise about 2.5 turns to left of
the center.
HINT:
The spiral cable rotates approx. 5 turns maximum.