Page 413 of 1354
− DIAGNOSTICSENGINE
DI−93
1996 RAV4 (RM447U)
INSPECTION PROCEDURE
HINT:
If DTC P0441, P0446 or P0450 is output after DTC P0440, first troubleshoot DTC P0441, P0446 or P0450.
If no malfunction is detected, troubleshoot DTC P0440 next.
1 Check voltage between terminals VC and E2 of ECM connector
(See page DI−76, step 9).
NG Check and replace ECM (See page IN−30).
OK
2 Check voltage between terminals PTNK and E2 of ECM connector
(See page DI−76, step 10).
OK Check and replace ECM (See page IN−30).
NG
3 Check for open and short in harness and connector between the vapor pressure
sensor and ECM (See page IN−30).
NG Repair or replace harness or connector.
OK
Replace the vapor pressure sensor.
Page 418 of 1354
S02401
6
66 6 5
2 13R/B No.6
From Battery
Fuse Block
1J
1E
B−O11 1
2
From
IG SwitchECM
ISCO
ISCC E4
E4 B−L
B−Y10
9 IAC Valve
EA12
2
B−R B−R
W−B W−B
EA J1
Junction Connector
AA EFI Main Relay R−W
IGNE01
E01
J/B No.13 1
10 B−O
DI−98
− DIAGNOSTICSENGINE
1996 RAV4 (RM447U)
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check air induction system (See page EC−5).
NG Repair or replace.
OK
2 Check A/C signal circuit (See page AC−64).
NG Repair or replace.
OK
3 Check voltage between terminals ISCO, ISCC of ECM connector and body
ground.
Page 419 of 1354
A00416
ISCO
(+)
E4
ConnectorISCC
(+)ON
− DIAGNOSTICSENGINE
DI−99
1996 RAV4 (RM447U)
PREPARATION:
(a) Remove side trim cover (See page SF−61).
(b) Disconnect the E4 connector of ECM.
(c) Turn ignition switch ON.
CHECK:
Measure voltage between terminals ISCO, ISCC of ECM con-
nector and body ground.
OK:
Voltage: 9 − 14 V
OK Go to step 5.
NG
4 Check IAC valve (See page SF−34).
NG Replace IAC valve.
OK
Check for open and short in harness and con-
nector between R/B No.6 and IAC valve, IAC
valve and ECM (See page IN−30).
5 Check operation of the IAC valve (See page SF−34).
NG Repair or replace IAC valve.
OK
Check and replace ECM (See page IN−30).
Page 433 of 1354
S02409
2
227
26
66
62
9
7
8
92
1 1E1D
1J
1E EA1
IG1
EA
EC A
AA
A
W
R/B No.2R−W
11
17
1621
20
10 11J2
Junction
Connector J1
Junction
ConnectorECM
B−R
Fusible
Link
Block
MAIN
Fuse BlockIGN IG
Switch
B6
B−R
B−R B−R1
2 3
5
EA1
IG1
E6
E4+B
E1 12
BR14 B−R R/B No.6
EFI Main Relay
J/B
No.1
BatteryB−R
EFI
AM1
B−O
B−O B−OW−B
W−BBR
− DIAGNOSTICSENGINE
DI−11 3
1996 RAV4 (RM447U)
ECM Power Source Circuit
CIRCUIT DESCRIPTION
When the ignition switch is turned ON, battery positive voltage is applied to the coil, closing the contacts of
the EFI relay and supplying power to the terminals +B of the ECM.
WIRING DIAGRAM
DI406−01
Page 434 of 1354
A00423
ON
E1
(−)+B
(+)
DI−11 4
− DIAGNOSTICSENGINE
1996 RAV4 (RM447U)
INSPECTION PROCEDURE
1 Check voltage between terminals +B and E1 of ECM connector.
PREPARATION:
(a) Remove side trim cover (See page SF−61).
(b) Turn ignition switch ON.
CHECK:
Measure voltage between terminals +B and E1 of ECM connec-
tor.
OK:
Voltage: 9 − 14 V
OK Proceed to next circuit inspection shown on
matrix chart (See page DI−20).
NG
2 Check for open in harness and connector between terminal E1 of ECM and body
ground (See page IN−30).
NG Repair or replace harness or connector.
OK
3 Check EFI main relay (Making: EFI) (See page SF−39).
NG Replace EFI main relay (Making: EFI)
OK
4 Check EFI fuse (See page DI−11 0, step 2).
NG Check for short in all the harness and compo-
nents connected of EFI fuse.
OK
Page 460 of 1354

DI40E−02
Z16062
ECM Terminals
E4E5
E6 DI−140
− DIAGNOSTICSAUTOMATIC TRANSAXLE (A241E)
1996 RAV4 (RM447U)
TERMINALS OF ECM
Symbols (Terminal No.)Wiring ColorConditionSTD Voltage (V)
SPD (E6−9) − E1 (E4−14)V−W − BRDisconnect cruise control connector and IG ON
Turn one front wheel slowlyPulse signal is output
Below 1 ↔ 4 − 6
S1 (E4−2) − E1 (E4−14)P−B − BR
IG OFF Disconnect ECM connector11 − 15 Ω
IG ON10 − 14
1st or 2nd gear10 − 14
3rd or O/D gearBelow 1
S2 (E4−15) − E1 (E4−14)P − BR
IG OFF Disconnect ECM connector11 − 15 Ω
IG ONBelow 1
2nd or 3rd gear10 − 14
1st or O/D gearBelow 1
SL (E4−1) − E1 (E4− 4)Y−B − BR
IG OFF Disconnect ECM connector11 − 15 Ω
IG ONBelow 1
Vehicle driving under look−up position10 − 14
OD1 (E6−20) − E1 (E4−14)Y−B − BRIG ON4 − 6
OD2 (E6−7) − E1 (E4−14)LG − BRO/D main switch ON (O/D ON)10 − 14
O/D main switch OFF (O/D OFF)Below 1
L (E6−19) − E1 (E4−14)LG − BRIG ON Shift lever L position10 − 14
IG ON Shift lever other than L positionBelow 1
R (E6−8) − E1 (E4−14)R−B − BRIG ON Shift lever R position10 − 14
IG ON Shift lever other than R positionBelow 1
2 (E−18)− E1 (E4−14)LG−R − BRIG ON Shift lever 2 position10 − 14
IG ON Shift lever other than R positionBelow 1
NSW (E6−22) − E1 (E4−14)B−W − BRIG ON Shift lever P or N positionBelow 1
IG ON Shift lever other than P or N position10 − 14
B/K (E6−4) − E1 (E4−14)G−W − BRIG ON Brake papel is depressed7.5 − 14
IG ON Brake papel is releasedBelow 1
P (E6−15) − E1 (E4−14)R−G − BRPWR pattern7.5 − 14
NORM patternBelow 1
Page 477 of 1354

BE3840Q08598D04553
ON
NSW (+) (−)
RL 2
Position
10 − 14 V NSW −
Body ground
Below 0 V
10 − 14 V*
10 − 14 V
10 − 14 V
10 − 14 V 10 − 14 V 10 − 14 V* P, N
R
D
2
LBelow 0 VBelow 0 VBelow 0 V
Below 0 V
Below 0 V
Below 0 V Below 0 VBelow 0 V Below 0 V Below 0 V
Below 0 V
Below 0 V R −
Body ground2 −
Body groundL −
Body ground
− DIAGNOSTICSAUTOMATIC TRANSAXLE (A241E)
DI−157
1996 RAV4 (RM447U)
INSPECTION PROCEDURE
1 Check PNP SW, REVERSE, 2ND and LOW signal.
When using TOYOTA hand−held tester:
PREPARATION:
(a) Connect the TOYOTA hand−held tester to the DLC3.
(b) Turn the ignition switch ON and TOYOTA hand−held tes-
ter main switch ON.
CHECK:
Shift the shift lever to the P, R, N, 2 or L positions, and read the
PNPSW, REVERSE, 2ND and LOW signals on the TOYOTA
hand−held tester.
OK:
Shift positionSignal
P, NPNP SW OFF → ON
RREVERSE OFF → ON
22ND OFF → ON
LLOW OFF → ON
When using TOYOTA hand−held tester:
PREPARATION:
Turn the ignition switch ON.
CHECK:
Measure the voltage between terminals NSW, R, 2, L of the
ECM and body ground when the shift lever is shifted to the fol-
lowing positions.
OK:
*: The voltage will drop slightly due to lighting up of the back up
light.
OK Check an replace the ECM.
NG
Page 484 of 1354
Q08778
2
4
Q08778
2
4
DI−164
− DIAGNOSTICSAUTOMATIC TRANSAXLE (A241E)
1996 RAV4 (RM447U)
4 Check O/D main switch.
PREPARATION:
(a) Disconnect the O/D main switch connector.
(b) Check the continuity between terminals 2 and 4 of the
O/D main switch connector.
OK:
O/D Main SwitchResistance
ON∞Ω〈open)
OFF0 Ω (continuity)
NG Replace O/D main switch.
OK
Check and replace combination meter (See
page BE−37).
O/D OFF indicator light remains ON.
1 Check O/D main switch.
CHECK:
(a) Disconnect the O/D main switch connector.
(b) Check the continuity between terminals 2 and 4 of the
O/D main switch connector.
OK:
O/D Main SwitchResistance
ON∞Ω〈open)
OFF0 Ω (continuity)
NG Replace O/D main switch.
OK