1996 TOYOTA LAND CRUISER Bolt

BR1DK−01
−
BRAKE ABS ACTUATOR
BR−57
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE CONTROL RELAY FROM ACTUATOR
BRACKET
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
2. DISCONNECT BRAKE LINES
Using SST, disconnect the brake lines from the ABS actuator. SST 09023−00100
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
3. REMOVE ABS ACTUATOR ASSEMBLY
(a) Disconnect the 2 connectors from the actuator.
(b) Remove the 4 bolts and actuator assembly. Torque: 19 N·m (195 kgf·cm, 14 ft·lbf)
4. REMOVE ABS ACTUATOR
(a) Remove the 3 nuts and actuator from the actuator brack-
et.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
(b) Remove the 3 holders and cushions from the ABS actua-
tor.
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BR1DN−02
−
BRAKE FRONT SPEED SENSOR
BR−61
1996 LAND CRUISER (RM451U)
REMOVAL
HINT:
When replacing the sensor or sensor harness, replace the sen-
sor and sensor harness together as a set.
1. DISCONNECT SPEED SENSOR CONNECTOR
2. REMOVE SPEED SENSOR
(a) Remove the 8 clamp bolts holding the sensor harness
from the axle housing.
(b) Remove the bolt and wire tie holding the sensor harness from the stabilizer bar.
(c) Remove the bolt and 2 clips holding the sensor harness
from the frame and body.
(d) Remove the 2 installation bolts and speed sensors from the steering knuckle.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
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R05035
BR1NR−01
Z04921
W00552
R13587
R04759
BR−62
−
BRAKE FRONT SPEED SENSOR
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT SPEED SENSOR
(a) Disconnect the speed sensor connector.
(b) Measure the resistance between terminals FR+ and FR −,
and FL+ and FL−.
Resistance: 0.5 − 1.6 kΩ
If resistance value is not specified, replace the sensor.
(c) Check there is no continuity between each terminal and sensor body.
If there is continuity, replace the sensor.
(d) Connect the speed sensor connector.
2. INSPECT SENSOR INSTALLATION
Check the sensor installation bolt is tightened properly and
there is no clearance between the sensor and axle end.
If not, tighten the bolt. Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
3. VISUALLY INSPECT SENSOR ROTOR SERRATIONS
(a) Remove the axle hub with disc (See page SA−67).
(b) Inspect the sensor rotor serrations for scratches, cracks,
warping or missing teeth.
(c) Install the axle hub with disc SA−9 ).
NOTICE:
To prevent damage to the serrations, do not strike the axle
hub.
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BR1DQ−02
BR−66
−
BRAKE REAR SPEED SENSOR
1996 LAND CRUISER (RM451U)
REMOVAL
HINT:
When replacing the sensor or sensor harness, replace the sen-
sor and sensor harness together as a set.
1. DISCONNECT SPEED SENSOR CONNECTOR
(a) Disconnect the speed sensor connector.
(b) Remove the 3 clamp bolts and 2 clips holding the sensor wire harness from the suspension arm and frame.
2. REMOVE SPEED SENSOR
Remove the installation bolt and speed sensor from the axle
end. Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
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BR1NO−01
R04775
−
BRAKE REAR SPEED SENSOR
BR−67
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT SPEED SENSOR
(a) Disconnect the speed sensor connector.
(b) Measure the resistance between terminals.
Resistance: 0.5 − 1.6 kΩ
If resistance value is not specified, replace the sensor.
(c) Check there is no continuity between each terminal and sensor body.
If there is continuity, replace the sensor.
(d) Connect the speed sensor connector.
2. INSPECT SENSOR INSTALLATION
Check the sensor installation bolt is tightened properly and
there is no clearance between the sensor and axle end.
If not, tighten the bolt. Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
3. VISUALLY INSPECT SENSOR ROTOR SERRATIONS
(a) Remove the brake disc (See page BR−40).
(b) Inspect the sensor rotor serrations for scratches, cracks,
warping or missing teeth.
(c) Install the brake disc.
NOTICE:
To prevent damage to the serrations, do not strike the axle
hub.
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CH0EP−01
CH−8
−
CHARGING GENERATOR
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE BATTERY AND BATTERY TRAY
2. DISCONNECT POWER STEERING (PS) RESERVOIR TANK
3. REMOVE DRIVE BELTS
(a) Loosen the lock bolt, pivot bolt and adjusting bolt.
(b) Remove the 2 drive belts.
4. REMOVE GENERATOR
(a) Disconnect the generator connector.
(b) Remove the rubber cap and nut, and disconnect the gen-
erator wire.
(c) Disconnect the generator wire clamp from the generator.
(d) Remove the lock bolt, bolt, nut and drive belt adjusting bar.
(e) Remove the pivot bolt and generator.
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CH0HO−01
−
CHARGING GENERATOR
CH−9
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. REMOVE REAR END COVER
(a) Remove the nut and terminal insulator.
(b) Remove the 3 nuts, bolt, rectifier plate and rear end cover.
2. REMOVE BRUSH HOLDER
(a) Remove the brush holder cover from the brush holder.
(b) Remove the 2 screws and brush holder.
3. REMOVE VOLTAGE REGULATOR
Remove the 3 screws and voltage regulator.
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CH−18
−
CHARGING GENERATOR
1996 LAND CRUISER (RM451U)
7. INSTALL BRUSH HOLDER
(a) Install the brush holder on the rectifier end frame with the
2 screws.
NOTICE:
Be careful of the holder installation direction. Torque: 2.0 N·m (20 kgf·cm, 17 in.·lbf)
(b) Place the brush holder cover on the brush holder.
8. INSTALL REAR END COVER
(a) Install the end cover together with the rectifier plate. (1) Hand tighten the bolt first for positioning the plate.
(2) Tighten the 3 nuts and bolt.
Torque:
Bolt: 3.8 N·m (39 kgf·cm, 34 in.·lbf)
Nut: 4.4 N·m (45 kgf·cm, 39 in.·lbf)
(b) Install the terminal insulator with the nut. Torque: 4.1 N·m (42 kgf·cm, 36 in.·lbf)
9. CHECK THAT ROTOR ROTATES SMOOTHLY
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