1996 TOYOTA LAND CRUISER torque

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BODY INSTRUMENT PANEL
BO−77
1996 LAND CRUISER (RM451U)
15. REMOVE CENTER CLUSTER FINISH PANEL WITH
HEATER CONTROL ASSEMBLY
(a) Using a screwdriver, take off the 2 claws, then remove the
cup holder hole cover.
HINT:
Tape the screwdriver tip before use.
(b) Take off the ashtray.
(c) Remove the center cluster finish panel with heater control
assembly, then disconnect the connectors.
(d) Remove the 2 screws and heater control assembly from the center cluster finish panel.
16. REMOVE RADIO
17. REMOVE GLOVE COMPARTMENT DOOR
18. REMOVE SPEAKER PANEL AND SPEAKER
19. REMOVE FRONT AND REAR CONSOLE BOX
20. DISCONNECT AIRBAG CONNECTOR
(a) Remove the airbag connector from the airbag bracket.
NOTICE:
When handling the airbag connector , take care not to dam-
age the airbag wire harness.
(b) Disconnect the airbag connector.
21. REMOVE INSTRUMENT PANEL
(a) Remove the 5 screws and 9 bolts.
(b) Remove the instrument panel. Torque: 20 N·m (210 kgf·cm, 15 ft·lbf) for passenger
airbag bolts
22. REMOVE INSTRUMENT PANEL REINFORCEMENT
(a) Remove the 2 bolts and lower instrument panel reinforce-
ment.
(b) Remove the 2 bolts, 2 nuts and No. 1 brace.
(c) Remove the 4 bolts, 4 nuts and instrument panel rein- forcement.
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BO48R−01
BO−84
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BODY FRONT SEAT (Power Adjuster Type)
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. REMOVE FRONT SEAT HEADREST
2. REMOVE SIDE SUPPORT ADJUSTER KNOB
Using a screwdriver, remove the snap ring and side support ad-
juster knob.
3. REMOVE SEATBACK BOARD
(a) Remove the 2 screws.
(b) Slide the board downward to remove it.
4. REMOVE FRONT SEATBACK ASSEMBLY
(a) Using a hog ring pliers, remove the hog ring backward of seatback.
(b) Remove the 4 bolts and front seatback assembly. Torque: 30 N·m (300 kgf·cm, 22 ft·lbf)
5. REMOVE FRONT SEAT CUSHION INNER SHIELD
6. REMOVE FRONT SEAT INNER BELT
7. REMOVE FRONT SEAT CUSHION SHIELD
8. REMOVE FRONT SEAT CUSHION
(a) Remove the 4 bolts.
Torque: 30 N·m (300 kgf·cm, 22 ft·lbf)
(b) Disconnect the connector, then remove the front seat cushion.
9. REMOVE SEAT CUSHION REAR PROTECTOR
10. REMOVE RECLINING ADJUSTER INSIDE COVER
Remove the 4 screws and reclining adjuster inside cover LH
and RH.
11. REMOVE POWER ADJUST FRONT SHIELD
Remove the 2 screws and front shield.
12. REMOVE SLIDE MOTOR
(a) Using the 5.0 mm (0.20 in.) hexagon wrench, remove the
4 housing bracket screws.
Torque: 10 N·m (100 kgf·cm, 7.0 ft·lbf)
(b) Hold the front seat horizontal jack screw with a plier, and remove the 2 nuts and 2 washers.
Torque: 2.0 N·m (20 kgf·cm, 17 in.·lbf)
HINT:
At the time of installation, apply adhesive to nut. Part No. 08833 − 00070, THREE BOND 1324 or equiva-
lent
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−
BODY FRONT SEAT (Power Adjuster Type)
BO−85
1996 LAND CRUISER (RM451U)
(c) Remove the 4 screws and 2 vertical adjuster bushes.
(d) Remove the 4 bolts, slide motor, front seat slide housing
and front seat horizontal jack screw.
Torque: 19 N·m (200 kgf·cm, 14 ft·lbf)
(e) Loosen the seat adjuster nut, then remove the slide mo- tor.
13. REMOVE REAR VERTICAL MOTOR
(a) Remove the 2 E −rings, and disconnect the No. 1 vertical
seat link.
(b) Remove the 4 bolts, vertical rod hold bracket RH and ver-
tical rod hold bracket LH.
Torque: 20 N·m (210 kgf·cm, 15 ft·lbf)
(c) Using the 5.0 mm (0.20 in.) hexagon wrench, remove the
2 housing support bracket screws.
Torque: 10 N·m (100 kgf·cm, 7.0 ft·lbf)
(d) Hold the No. 2 vertical travel jack screw with a plier, re- move the nut and washer.
Torque: 2.0 N·m (20 kgf·cm, 17 in.·lbf)
HINT:
At the time of reassembly, apply adhesive to nut.
Part No. 08833− 00070, THREE BOND 1324 or equiva-
lent
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BO−86
−
BODY FRONT SEAT (Power Adjuster Type)
1996 LAND CRUISER (RM451U)
(e) Remove the 2 screws, vertical adjuster bush, rear vertical
motor and No. 2 vertical seat link.
14. REMOVE FRONT VERTICAL MOTOR
(a) Using the 5.0 mm (0.20 in.) hexagon wrench, and remove
the 2 housing support bracket screws.
Torque: 10 N·m (100 kgf·cm, 7.0 ft·lbf)
(b) Hold the No. 1 vertical travel jack screw with a plier, re- move the nut and washer.
HINT:
At the time of reassembly, apply adhesive to nut. Part No. 08833− 00070, THREE BOND 1324 or equiva-
lent
Torque: 2.0 N·m (20 kgf·cm, 15 ft·lbf)
(c) Remove the 2 screws, vertical adjuster bush, front vertical
motor and No. 1 vertical seat link.
15. REMOVE FRONT SEAT TRACK
(a) Remove the 2 bolts and front seat motor side housing. Torque: 20 N·m (210 kgf·cm, 15 ft·lbf)
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−
BODY FRONT SEAT (Power Adjuster Type)
BO−87
1996 LAND CRUISER (RM451U)
(b) Remove the 2 bolts, seat track inner reinforcement, then
separate the seat track RH and LH.
Torque: 20 N·m (210 kgf·cm, 15 ft·lbf)
(c) Remove the reclining connecting rod.
16. REMOVE SEAT WIRE
17. REMOVE RECLINING MOTOR
18. REMOVE RECLINING HINGE COVER
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BRAKE BRAKE FLUID
BR−5
987
Author: Date:
1996 LAND CRUISER (RM451U)
(b) While an assistant depresses the pedal, loosen the
bleeder plug until fluid starts to run out. Then tighten the
bleeder plug.
(c) Repeat this procedure until there are no more air bubbles
in the fluid.
Bleeder plug tightening torque:
11 N·m (110 kgf·cm, 8 ft·lbf)
5. REPEAT PROCEDURE FOR EACH WHEEL
6. BLEED LSP & BV
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BR3295
Push RodStop Light Switch
Pedal Height
BR1CF−04
BR4980
A
BR0016
Pedal Freeplay
BR−6
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BRAKE BRAKE PEDAL
988
Author: Date:
1996 LAND CRUISER (RM451U)
BRAKE PEDAL
ON−VEHICLE INSPECTION
1. CHECK PEDAL HEIGHT
Pedal height from dash panel:
167.5 − 177.5 mm (6.594 − 6.988 in.)
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) Disconnect the connector from the stop light switch.
(b) Loosen the stop light switch lock nut and remove the stop
light switch.
(c) Loosen the push rod lock nut.
(d) Adjust the pedal height by turning the pedal push rod.
(e) Tighten the push rod lock nut. Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
(f) Install the stop light switch and turn it until it lightly con-
tacts the pedal stopper.
(g) Turn the stop light switch back one turn.
(h) Check the clearance (A) between the stop light switch and pedal.
Clearance: 0.5 − 2.4 mm (0.020 − 0.094 in.)
(i) Tighten the stop light switch lock nut.
(j) Connect the connector to the stop light switch.
(k) Check that the stop lights come on when the brake pedal
is depressed, and go off when the brake pedal is re-
leased.
(l) earance (A) between the stop light switch and the pedal
stopper has been adjusted correctly, the pedal freeplay
will meet the specifications.
3. CHECK PEDAL FREEPLAY
(a) Stop the engine and depress the brake pedal several times until there is no more vacuum left in the booster.
(b) Push in the pedal by hand until the beginning of the se- cond resistance is felt. Measure the distance.
Pedal freeplay: 3 − 6 mm (0.12 − 0.24 in.)
HINT:
The freeplay to the 1st resistance is due to the play between the
clevis and pin. This is magnified up to 3 − 6 mm (0.12 − 0.24 in.)
at the pedal.
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BR4774
BR1CG−01
BR4775
BR−8
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BRAKE PARKING BRAKE LEVER
990
Author: Date:
1996 LAND CRUISER (RM451U)
PARKING BRAKE LEVER
ON−VEHICLE INSPECTION
1. CHECK THAT PARKING BRAKE LEVER TRAVEL IS
CORRECT
Pull the parking brake lever all the way up, and count the num-
ber of clicks.
Parking brake lever travel at 196 N (20 kgf, 44.1 lbf):
7 − 9 clicks
If incorrect, adjust the parking brake.
2. IF NECESSARY, ADJUST PARKING BRAKE
HINT:
Before adjusting the parking brake, make sure that the rear
brake shoe clearance has been adjusted. For shoe clearance
adjustment (See page BR−42).
(a) Remove the rear console box.
(b) Loosen the lock nut and turn the adjusting nut until the le-
ver travel is correct.
(c) Tighten the lock nut.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
(d) Install the rear console box.
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