1996 TOYOTA LAND CRUISER torque

BO−10
−
BODY FRONT DOOR
1996 LAND CRUISER (RM451U)
HINT:
At the time of reassembly, adjust the equalizer arm up to down
and tighten if where dimensions A and B, as shown are equal.
15. REMOVE DOOR GLASS
16. REMOVE WINDOW REGULATOR
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face and gears of the window regulator.
NOTICE:
Do not apply grease to the spring.
17. REMOVE LOCKING AND OPENING CONTROL LINK
18. REMOVE DOOR LOCK
HINT:
At the time of reassembly, apply adhesive to the 3 screws. Part No.08833 −00070, THREE BOND 1324 or equiva-
lent
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face of the door lock.
19. REMOVE DOOR OUTSIDE HANDLE
20. REMOVE DOOR LOCK CYLINDER
21. REMOVE DOOR SPEAKER
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO37M−01
BO2556
BO−12
−
BODY FRONT DOOR
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Using SST, adjust the door by loosening the body side hinge
bolts. SST 09812−00010
Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL DIRECTIONS
Loosen the door side hinge bolts to adjust. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
(c) Using a plastic hammer, tap the striker to adjust it.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO2455
Cotton TapePanel
Cover
BO−16
−
BODY REAR DOOR
1996 LAND CRUISER (RM451U)
NOTICE:
Do not block the clip sealing with the tape.
11. REMOVE DOOR SPEAKER
12. REMOVE LINK PROTECTOR
13. REMOVE LOCKING LINK AND DOOR OPENING LINK
14. REMOVE DOOR GLASS RUN
15. REMOVE REAR LOWER FRAME
16. REMOVE QUARTER WINDOW GLASS WITH WEATH-
ERSTRIP
17. REMOVE DOOR GLASS
18. REMOVE WINDOW REGULATOR Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face and gears of the regulator.
NOTICE:
Do not apply grease to the spring.
19. REMOVE DOOR LOCK
HINT:
At the time of reassembly, apply adhesive to the 3 screws. Part No.08833 −00070, THREE BOND 1324 or equiva-
lent
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face of the door lock.
20. REMOVE OUTSIDE HANDLE
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO37R−01
BO−18
−
BODY REAR DOOR
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Adjust the door by loosening the body side hinge bolts. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
2. ADJUST DOOR IN LEFT /RIGHT AND VERTICAL DIRECTIONS
Adjust the door by loosening the door side hinge bolts. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
(c) Using a plastic hammer, tap the striker to adjust it.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO383−01
BO−30
−
BODY FRONT WIPER AND WASHER
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL WIPER LINK Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
2. INSTALL WIPER MOTOR Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
3. INSTALL COWL LOUVER
4. INSTALL FRONT WIPER ARM
(a) Install the wiper arms and operate the wipers once and turn the wiper switch OFF.
(b) Adjust the installation positions of the wiper arms to the positions as shown in the illustration.
A: Approx. 25 mm (0.98 in.)
(c) Tighten the nuts. Torque: 20 N·m (210 kgf·cm, 15 ft·lbf)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO387−01
−
BODY REAR WIPER AND WASHER
BO−33
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL WIPER CONTROL RELAY
2. INSTALL WIPER MOTOR
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
3. INSTALL BACK DOOR TRIM
4. INSTALL PULL HANDLE BEZEL
5. INSTALL PULL HANDLE
6. INSTALL REAR WIPER ARM
(a) Install the wiper arm and operate the wipers once and turn
the wiper switch OFF.
(b) Adjust the installation positions of the wiper arm to the positions shown in the illustration.
A: Approx. 40 mm (1.57 in.)
(c) Tighten the nut. Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

−
BODY WINDSHIELD
BO−49
1996 LAND CRUISER (RM451U)
(b) Clean off the sealer oozing out from the masking tape with
a clean rag saturated in cleaner.
6. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test.
(b) Seal any leaks with auto glass sealer.
Part No. 08833−00030 or equivalent
7. INSTALL ROOF HEADLINING
8. INSTALL FRONT PILLAR GARNISHES
9. INSTALL ASSIST GRIPS
10. INSTALL SUN VISORS AND HOLDERS
11. INSTALL PERSONAL LIGHT COVER
12. INSTALL PERSONAL LIGHT ASSEMBLY
13. INSTALL INNER REAR VIEW MIRROR
14. INSTALL COWL LOUVER
15. INSTALL WIPER ARMS Torque: 20 N·m(205 kgf·cm, 15 ft·lbf)
16. INSTALL HOOD Torque: 18 N·m(185 kgf·cm, 13 ft·lbf)
17. ADJUST HOOD (See page BO−6)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO38Z−01
−
BODY BACK DOOR GLASS
BO−59
1996 LAND CRUISER (RM451U)
INSTALLATION
HINT:
Install the glass and weatherstrip in the same manner as the windshield.
1. CLEAN BODY AND GLASS
2. INSTALL WEATHERSTRIP ON GLASS
3. INSTALL BACK DOOR GLASS
4. FIX IN GLASS
5. APPLY ADHESIVE
Part No. 08833−00030 or equivalent
6. CLEAN SEALER SURFACE
7. INSPECT FOR LEAKS AND REPAIR Part No. 08833−00030 or equivalent
8. CONNECT DEFOGGER WIRE CONNECTORS
Connect the connector to the glass.
9. CONNECT WIPER ARM Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010