1996 TOYOTA LAND CRUISER Land cruiser 150

PP3KQ−01
PP−34
−
PREPARATION TRANSFER
83
Author: Date:
1996 LAND CRUISER (RM451U)
TRANSFER
SST (Special Service Tools)
09223−00010Cover & Seal ReplacerCenter differential
09223−15020Oil Seal & Bearing ReplacerFront extension housing
09316−12010Transfer Bearing ReplacerCenter differential
09316−20011Transfer Bearing ReplacerFront extension housing
Rear extension housing
Component parts removal and instal-
lation
09316−60011Transmission & Transfer Bearing
Replacer
(09316−00011)Replacer PipeFront extension housing
Rear extension housing
Idler gear
Component parts removal and instal-
lation
Center differential
(09316−00021)Replacer ”A”Rear extension housing
(09316−00031)Replacer ”B”Front extension housing
Rear extension housing
Idler gear
Component parts removal and instal-
lation
Input shaft
(09316−00041)Replacer ”C”Component parts removal and instal-
lation
Front extension housing
Rear extension housing
(09316−00061)Replacer ”E”Front extension housing
(09316−00071)Replacer ”F”Idler gear
Front extension housing
09325−12010Transmission Oil PlugRear extension housing
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

−
PREPARATION TRANSFER
PP−35
84
Author: Date:
1996 LAND CRUISER (RM451U)
09527−30010Rear Axle Shaft Bearing RemoverInput shaft
09608−00081Differential Side Bearing Cone
ReplacerComponent parts removal and instal-
lation
09612−24014Steering Gear Housing Overhaul
Tool SetCenter dif ferential
(09612−10050)Steering Rack Shaft Bushing
Replacer
09950−00020Bearing RemoverIdler gear
Center differential
Front extension housing
09950−00030Bearing Remover AttachmentCenter differential
09950−40011Puller B SetComponent parts removal and instal-
lation
Front extension housing
09950−60010Replacer Set
(09951−00320)Replacer 32Component parts removal and instal-
lation
Center differential
(09951−00400)Replacer 40Center differential
09950−70010Handle SetComponent parts removal and instal-
lation
Front extension housing
Center differential
(09951−07150)Handle 150
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP3KP−01
PP−42
−
PREPARATION SUSPENSION AND AXLE
91
Author: Date:
1996 LAND CRUISER (RM451U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09214−76011Crankshaft Pulley ReplacerFront differential
Rear differential
09223−15020Oil Seal & Bearing ReplacerFront differential
Rear axle
09226−10010Crankshaft Front & Rear Bearing
ReplacerRear suspension
09308−00010Oil Seal PullerFront axle
Front differential
Rear axle
Rear differential
09308−10010Oil Seal PullerFront differential
Rear differential
09315−00022Clutch Release Bearing Remover
& ReplacerRear differential
09316−20011Transfer Bearing ReplacerRear suspension
09316−60011Transmission & Transfer Bearing
ReplacerFront differential
Rear differential
(09316−00011)Replacer Pipe
(09316−00021)Replacer ”A”
(09316−00051)Replacer ”D”
09330−00021Companion Flange Holding ToolFront differential
Rear differential
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

−
PREPARATION SUSPENSION AND AXLE
PP−45
94
Author: Date:
1996 LAND CRUISER (RM451U)
09727−30021Coil Spring Compressor
09950−00020Bearing RemoverFront differential
Rear differential
09950−30011Puller A SetFront differential
Rear differential
(09951−03010)Upper Plate
(09953−03010)Center Bolt
(09954−03010)Arm
(09955−03030)Lower Plate 130
(09956−03020)Adapter 18
09950−40011Puller B SetFront differential
Rear differential
(09951−04010)Hanger 150
(09952−04010)Slide Arm
(09953−04020)Center Bolt 150
(09954−04010)Arm 25
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

−
PREPARATION SUSPENSION AND AXLE
PP−47
96
Author: Date:
1996 LAND CRUISER (RM451U)
(09951−00910)Replacer 91
09950−70010Handle SetFront axle
Front suspension
Rear axle
Rear differential
Rear suspension
(09951−07100)Handle 100
(09951−07150)Handle 150
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP3KN−01
PP−52
−
PREPARATION BRAKE
101
Author: Date:
1996 LAND CRUISER (RM451U)
BRAKE
SST (Special Service Tools)
09023−00100Union Nut Wrench 10 mm
09709−29018LSPV Gauge Set
09717−20010Brake Shoe Return Spring Remover
09718−20010Brake Shoe Return Spring
Replacer
09737−00010Brake Booster Push Rod Gauge
09751−36011Brake Line Union Nut 10 x 12 mm
Wrench
09843−18020Diagnosis Check Wire
09990−00150ABS Actuator Checker and
Sub−harness
09990−00200ABS Actuator Checker Sub −harness
”C”
09990−00210ABS Actuator Checker Sub −harness
”E”
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

−
PREPARATION STEERING
PP−57
106
Author: Date:
1996 LAND CRUISER (RM451U)
(09641−01010)Gauge AssyOn−vehicle inspection
(09641−01030)Attachment BOn−vehicle inspection
(09641−01060)Attachment EOn−vehicle inspection
09910−00015Puller Set
(09911−00011)Puller ClampTilt steering column
(09912−00010)Puller Slide HammerTilt steering column
09950−40011Puller B Set
(09957−04010)AttachmentTilt steering column
(09958−04011)HolderTilt steering column
09950−50010Puller C Set
(09951−05010)Hanger 150Tilt steering column
(09952−05010)Slide ArmTilt steering column
(09953−05020)Center Bolt 150Tilt steering column
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

PR0069
PR0031
PR−8
−
PROPELLER SHAFT SPIDER BEARING
856
Author: Date:
1996 LAND CRUISER (RM451U)
7. INSTALL SNAP RINGS
(a) Install 2 new snap rings of equal thickness which will allow
0 − 0.05 mm (0 − 0.0020 in.) axial play.
HINT:
Do not reuse the snap rings. Thickness of snap ring:
Front Propeller Shaft and Rear Propeller Shaft (Type
B)
ColorMarkThickness mm (in.)
−12.100 − 2.150
(0.0827 − 0.0846)
−22.150 − 2.200
(0.0846 − 0.0866)
−32.200 − 2.250
(0.0866 − 0.0886)
Brown−2.250 − 2.300
(0.0886 − 0.0906)
Blue−2.300 − 2.350
(0.0906 − 0.0925)
−62.350 − 2.400
(0.0925 − 0.0945)
−72.400 − 2.450
(0.0945 − 0.0965)
−82.450 − 2.500
(0.0965 − 0.0984)
Rear Propeller Shaft (Type A)
ColorThickness mm (in.)
−2.00 (0.0787)
Brown2.03 (0.0799)
Blue2.06 (0.0811)
−2.09 (0.0823)
(b) Using a hammer, tap the yoke until there is no clearance
between the bearing outer race and snap ring.
8. CHECK SPIDER BEARING (See page PR−4 )
Check that the spider bearing moves smoothly.
Check the spider bearing axial play.
Bearing axial play: Maximum 0.05 mm (0.0020 in.)
HINT:
Install a new spider bearing on the flange side in the pro-
cedure described above.
When replacing the spider bearing, be sure that the
grease fitting assembly hole is facing in the direction
shown in the illustration.
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Brought to you by BirfMark
Version 1.11 - 03/16/2010