1996 TOYOTA LAND CRUISER bearing

SS−6
−
SERVICE SPECIFICATIONS ENGINE MECHANICAL
129
Author: Date:
1996 LAND CRUISER (RM451U)
Connecting rod
Thrust clearance
STD
Maximum
Connecting rod bearing center wall thickness (Reference) Mark 23
4
5
6
Connecting rod oil clearance STD STD
U/S 0.25
Maximum
Rod bend Maximum per 100 mm (3.94 in.)
Rod twist Maximum per 100 mm (3.94 in.)
Bushing inside diameter
Piston pin diameter
Piston pin oil clearance STD
Maximum
Connecting rod bolt outside diameter STD
Minimum0.160 − 0.262 mm (0.0063 − 0.0103 in.)
0.362 mm (0.0143 in.)
1.744 − 1.747 mm (0.0687 − 0.0688 in.)
1.747 − 1.750 mm (0.0688 − 0.0689 in.)
1.750 − 1.753 mm (0.0689 − 0.0690 in.)
1.753 − 1.756 mm (0.0690 − 0.0691 in.)
1.756 − 1.759 mm (0.0691 − 0.0693 in.)
0.032 − 0.050 mm (0.0013 − 0.0020 in.)
0.033 − 0.073 mm (0.0013 − 0.0029 in.)
0.10 mm (0.0039 in.)
0.05 mm (0.0020 in.)
0.015 mm (0.0059 in.)
26.008 − 26.020 mm (1.0239 − 1.0244 in.)
26.000 − 22.012 mm (1.0236 − 1.0241 in.)
0.004 − 0.012 mm (0.0002 − 0.0005 in)
0.05 mm (0.0020 in.)
8.40 − 8.60 mm (0.3307 − 0.3386 in.)
8.00 mm (0.3150 in.)
CrankshaftThrust clearance STD
Maximum
Thrust washer thickness STD
O/S 0.125
O/S 0.250
Main journal oil clearance STD STD
U/S 0.25
Maximum
Main journal diameter STD
U/S 0.25
Main bearing center wall thickness (Reference) Mark 2 3
4
5
6
Crank pin diameter STD
U/S 0.25
Circle runout Maximum
Main journal taper and out −of− round Maximum
Crank pin taper and out −of− round Maximum0.020 − 0.220 mm (0.0008 − 0.0087 in.)
0.30 mm (0.0118 in.)
2.440 − 2.490 mm (0.0961 − 0.0980 in.)
2.503 − 2.553 mm (0.0985 − 0.1005 in.)
2.565 − 2.615 mm (0.1010 − 0.1030 in.)
0.042 − 0.060 mm (0.0017 − 0.0024 in.)
0.041 − 0.081 mm (0.0016 − 0.0032 in.)
0.10 mm (0.0039 in.)
68.982 − 69.000 mm (2.7158 − 2.7165 in.)
68.745 − 68.755 mm (2.7065 − 2.7069 in.)
2.489 − 2.492 mm (0.0980 − 0.0981 in.)
2.492 − 2.495 mm (0.0981 − 0.0982 in.)
2.495 − 2.498 mm (0.0982 − 0.0983 in.)
2.498 − 2.501 mm (0.0983 − 0.0985 in.)
2.501 − 2.504 mm (0.0985 − 0.0986 in.)
56.982 − 57.000 mm (2.2434 − 2.2441 in.)
56.745 − 56.755 mm (2.2341 − 2.2344 in.)
0.06 mm (0.0024 in.)
0.02 mm (0.0008 in.)
0.02 mm (0.0008 in.)
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SS1EP−01
−
SERVICE SPECIFICATIONS ENGINE MECHANICAL
SS−7
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Distributor x Cylinder head1818013
No. 1 engine hanger x Cylinder head4142030
No. 2 engine hanger x Cylinder head4142030
Air intake chamber x Intake manifold2121015
Intake manifold x Cylinder head2121015
Heater inlet pipe x Intake manifold2121015
EGR pipe x Cylinder head2121015
EGR pipe x EGR valve Union nut7880058
Water outlet x Cylinder head2121015
Generator bracket x Cylinder head4344032
Cylinder head x Cylinder block 1st
2nd 3rd39
Turn 90°
Turn 90°400
Turn 90°
Turn 90°29
Turn 90°
Turn 90°
Cylinder head x Timing chain cover2121015
Camshaft bearing cap x Cylinder head1616012
Camshaft timing gear x Camshaft7475054
Chain tensioner x Cylinder head2121015
Water bypass outlet x Cylinder head2121015
Heater pipe x Timing chain cover2121015
Heater pipe x Cylinder head2020014
Exhaust manifold x Cylinder head3940029
Heat insulator x Exhaust manifold1919514
Front exhaust pipe x Exhaust manifold6363046
No. 1 support bracket x Transmission2424017
No. 1 support bracket clamp bolt19.519514
Front exhaust pipe x Rear TWC4647034
No. 2 water bypass pipe x Cylinder head2020014
No. 2 water bypass pipe x No. 1 engine hanger2020014
Fuel inlet hose x Fuel filter2930022
Intake manifold stay x Air intake chamber3636026
Intake manifold stay x Cylinder block3636026
Oil dipstick guide x Intake manifold2020014
Oil dipstick guide x No. 1 oil pan2020014
PS reservoir tank x Air intake chamber2020014
Oil jet x Cylinder block2020014
Vibration damper x Cylinder block2020014
Chain tensioner slipper x Cylinder block6970051
Timing chain cover x Cylinder block2121015
Drive belt idler pulley x Timing chain cover4344032
Crankshaft pulley x Crankshaft4124,200304
Transmission housing x No. 1 oil pan7273053
Oil level sensor x No. 1 oil pan5.45548 in.·lbf
Water pump x Cylinder block2121015
Radiator pipe x No. 1 oil pan2121015
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SS−8
−
SERVICE SPECIFICATIONS ENGINE MECHANICAL
1996 LAND CRUISER (RM451U)
A/C compressor bracket x No. 1 oil pan
3737527
A/C compressor bracket x Cylinder block3737527
A/C compressor x A/C compressor bracket2525018
Oil check valve x Cylinder block2525018
Main bearing cap x Cylinder block
1st
2nd74
Turn 90°750
Turn 90°54
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd48
Turn 90°490
Turn 90°35
Turn 90°
Rear oil seal retainer x Cylinder block2121015
Oil cooler cover x Cylinder block2121015
LH engine mounting bracket x Cylinder block6970051
LH insulator x LH engine mounting bracket7273043
RH engine mounting bracket x Cylinder brock6970051
RH insulator x RH engine mounting bracket7273043
PS pump x Cylinder block3637027
Knock sensor x Cylinder block4445033
Oil filter union x Cylinder block4445033
Drive plate x Crankshaft1001,00074
Transmission x Cylinder block7273053
Transmission x No. 1 oil pan7273053
Torque converter clutch x Drive plate5555041
A/T oil cooler pipe x Union (Transmission)3435025
Starter x Transmission3940029
Frame crossmember x Frame6162045
Frame crossmember x Engine rear mounting insulator7475054
Engine front mounting insulator x Frame7475054
Transfer shift lever x Transmission1818513
Transmission shift lever assembly x Body5.45548 in.·lbf
Transmission control rod x Control shaft lever131309
Front propeller shaft x Front dif ferential7475054
Front propeller shaft x Transfer7475054
Rear propeller shaft x Rear differential8890065
Rear propeller shaft x Transfer8890065
Stabillizer bar bracket mounting bolt1818513
Stabillizer bar x Axle carrier2526019
PS pressure hose x PS pump5657542
Rear TWC x Center pipe4040029
Center pipe x Tailpipe4040029
Heated oxygen sensor (Bank 1 sensor 1) x Front exhaust pipe2020014
Heated oxygen sensor (Bank 1 sensor 2) x Center pipe2020014
No. 2 support bracket x Frame18.518513
No. 3 support bracket x Frame18.518513
No. 4 support bracket x Frame18.518513
Exhaust pipe damper x Tailpipe19.519514
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SS1F3−04
SS−22
−
SERVICE SPECIFICATIONS CHARGING
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Bearing retainer x Drive end frame2.62723 in.·lbf
Rectifier end frame x Drive end frame4.54640 in.·lbf
Generator pulley x Rotor11 01,12581
Rectifier x Rectifier holder2.93025 in.·lbf
Rear end cover x Rectifier holder4.44539 in.·lbf
Rectifier plate x Rectifier holder3.83934 in.·lbf
Terminal insulator x Rectifier holder4.14236 in.·lbf
Drive belt adjusting bar x Timing chain cover2121015
Generator x Generator bracket5960043
Drive belt adjusting bar x Generator2121015
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SS1E8−02
−
SERVICE SPECIFICATIONS TRANSFER
SS−25
148
Author: Date:
1996 LAND CRUISER (RM451U)
TRANSFER
SERVICE DATA
Idler gear rear bearing adjusting shim thickness Mark 2
3
4
5
6
7
8
9
10 11
12
130.30 mm (0.0118 in.)
0.45 mm (0.0177 in.)
2.40 mm (0.0945 in.)
2.60 mm (0.1024 in.)
2.80 mm (0.1102 in.)
3.00 mm (0.1181 in.)
3.20 mm (0.1260 in.)
3.40 mm (0.1339 in.)
3.60 mm (0.1417 in.)
3.80 mm (0.1496 in.)
4.00 mm (0.1575 in.)
0.55 mm (0.0216 in.)
Output shaft rear bearing adjusting shim thickness Mark B
C
DEF
G H J
K L
M N0.30 mm (0.0118 in.)
0.45 mm (0.0177 in.)
1.00 mm (0.0394 in.)
1.20 mm (0.0472 in.)
1.40 mm (0.0551 in.)
1.60 mm (0.0630 in.)
1.80 mm (0.0709 in.)
2.00 mm (0.0787 in.)
2.20 mm (0.0866 in.)
2.40 mm (0.0945 in.)
2.60 mm (0.1024 in.)
0.55 mm (0.0216 in.)
Input gear snap ring thickness Mark A
B
C
D E
F
G H J2.00 mm (0.0787 in.)
2.10 mm (0.0827 in.)
2.20 mm (0.0866 in.)
2.30 mm (0.0906 in.)
2.40 mm (0.0945 in.)
2.50 mm (0.0984 in.)
2.60 mm (0.1024 in.)
2.70 mm (0.1063 in.)
2.80 mm (0.1102 in.)
Input shaft rear ball bearing snap ring thickness Mark A
B
C
D E2.00 mm (0.0787 in.)
2.10 mm (0.0827 in.)
2.20 mm (0.0866 in.)
2.30 mm (0.0906 in.)
2.40 mm (0.0945 in.)
Idler low gear thrust clearance STD
Max.0.125 − 0.275 mm (0.0049 − 0.0108 in.)
0.275 mm (0.0108 in.)
Idler low gear radial clearance STD
Max.0.015 − 0.068 mm (0.0006 − 0.0027 in.)
0.068 mm (0.0027 in.)
High speed output gear thrust clearance STD
Max.0.10 − 0.25 mm (0.0039 − 0.0098 in.)
0.25 mm (0.0098 in.)
High speed output gear radial clearance STD
Max.0.015 − 0.071 mm (0.0006 − 0.0028 in.)
0.071 mm (0.0028 in.)
Center differential backlash Min.0.05 mm (0.0020 in.)
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SS−26
−
SERVICE SPECIFICATIONS TRANSFER
149
Author: Date:
1996 LAND CRUISER (RM451U)
Center differential side gear thrust washer thickness
1.70 mm (0.0669 in.)
1.85 mm (0.0728 in.)
2.00 mm (0.0787 in.)
2.15 mm (0.0846 in.)
2.30 mm (0.0906 in.)
2.45 mm (0.0965 in.)
2.60 mm (0.1024 in.)
2.75 mm (0.1083 in.)
2.90 mm (0.1142 in.)
3.05 mm (0.1201 in.)
Front drive gear piece snap ring thickness
Mark A
B
C
D E
F
G H J
K
L2.00 mm (0.0787 in.)
2.10 mm (0.0827 in.)
2.20 mm (0.0866 in.)
2.30 mm (0.0906 in.)
2.40 mm (0.0945 in.)
2.50 mm (0.0984 in.)
2.60 mm (0.1024 in.)
2.70 mm (0.1063 in.)
2.80 mm (0.1102 in.)
1.80 mm (0.0709 in.)
1.90 mm (0.0748 in.)
Front extension housing ball bearing snap ring thickness Mark A
B1.7 mm (0.0669 in.)
1.8 mm (0.0709 in.)
Front output shaft hub snap ring thickness Mark A
B
C
D E1.8 mm (0.0709 in.)
1.9 mm (0.0748 in.)
2.0 mm (0.0787 in.)
2.1 mm (0.0827 in.)
2.2 mm (0.0866 in.)
Oil pump driven rotor body clearance STD
Max.0.08 − 0.17 mm (0.0031 − 0.0067 in.)
0.17 mm (0.0067 in.)
Oil pump driven rotor body tip clearance STD
Max.0.05 − 0.15 mm (0.0020 − 0.0059 in.)
0.15 mm (0.0059 in.)
Oil pump side clearance STD
Max.0.03 − 0.10 mm (0.0012 − 0.0039 in.)
0.10 mm (0.0039 in.)
Rear extension housing ball bearing snap ring thickness Mark A
B1.7 mm (0.0669 in.)
1.8 mm (0.0709 in.)
Rear output shaft ball bearing snap ring thickness Mark 1
2
3
41.95 mm (0.0768 in.)
2.05 mm (0.0807 in.)
2.15 mm (0.0847 in.)
2.25 mm (0.0886 in.)
Motor actuator
Terminal 2 − Terminal 3 STD resistance
Terminal 2 or 3 − Body ground STD resistance
0.3 − 100 Ω
More than 0.5 MΩ
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SS1EA−02
SS−28
−
SERVICE SPECIFICATIONS PROPELLER SHAFT
151
Author: Date:
1996 LAND CRUISER (RM451U)
PROPELLER SHAFT
SERVICE DATA
Propeller shaft runout Max.0.8 mm (0.031 in.)
Spider bearing axial playLess than 0.05 mm (0.0020 in.)
Snap ring thickness
Font propeller shaft and rear propeller shaft (Type B) Mark Color
1 −
2 −
3 −
− Brown
− Blue
6 −
7 −
8 −
Rear propeller shaft (Type A) Color
−
Brown Blue−
2.100 − 2.150 mm (0.0827 − 0.0846 in.)
2.150 − 2.200 mm (0.0846 − 0.0866 in.)
2.200 − 2.250 mm (0.0866 − 0.0886 in.)
2.250 − 2.300 mm (0.0886 − 0.0906 in.)
2.300 − 2.350 mm (0.0906 − 0.0925 in.)
2.350 − 2.400 mm (0.0925 − 0.0945 in.)
2.400 − 2.450 mm (0.0945 − 0.0965 in.)
2.450 − 2.500 mm (0.0965 − 0.0984 in.)
2.00 mm (0.0787 in.)
2.03 mm (0.0799 in.)
2.06 mm (0.0811 in.)
2.09 mm (0.0823 in.)
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SS1EC−02
SS−30
−
SERVICE SPECIFICATIONS SUSPENSION AND AXLE
153
Author: Date:
1996 LAND CRUISER (RM451U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire inflation
pressureTire size
P275/70R 16
220 kPa (2.2 kgf/cm2, 32 psi)
Follow spring and
bumper stopper
clearanceFollow spring clearance (Front)
Bumper stopper clearance (Rear)36 mm (1.42 in.)
104 mm (4.09 in.)
Front wheel align-
mentCamber Left−right error1°00’ ± 45’
45’ or less
Caster Left−right error3°00’ ± 60’
45’ or less
Steering axis inclination13 °00’ ± 45’
To e −in (Total) Inspection STD
Adjustment STD0.2 ° ± 0.2° (2 ± 2 mm, 0.08 ± 0.08 in.)
0.2 ° ± 0.1° (2 ± 1 mm, 0.08 ± 0.04 in.)
Wheel angle (Max.) Inside wheel
Outside wheel32 °00’ − 35°00’
31 °00’
Tire and wheelTire runout
Wheel balance (Unbalance after adjustment)
Wheel bearing preload (at starting) Front
(Rotating load at hub bolt) Rear3.0 mm (0.118 in.) or less
13.0 g (0.029 lb) or less
28 − 56 N (2.9 − 5.7 kgf, 6.4 − 12.6 lbf)
26 − 57 N (2.6 − 5.8 kgf, 5.7 − 12.8 lbf)
Front axleSteering knuckle bearing preload
(Rotating load at knuckle end, before installing dust seal)
25 − 44 N (2.5 − 4.5 kgf, 5.5 − 9.9 lbf)
Front dif ferentialDrive pinion preload (at starting) New bearing
Reused bearing0.9 − 1.6 N·m (10 − 16 kgf·cm, 8.7 − 13.9 in.·lbf)
0.5 − 0.8 N·m (5 − 8 kgf·cm, 4.3 − 6.9 in.·lbf)
Total preload (at starting)Drive pinion preload plus
0.4 − 0.6 N·m (4 − 6 kgf·cm, 3.5 − 5.2 in.·lbf)
Drive pinion to ring gear backlash0.13 − 0.18 mm (0.0051 − 0.0071 in.)
Pinion gear to side gear backlash0.05 − 0.20 mm (0.0020 − 0.0079 in.)
Ring gear runout Max.0.10 mm (0.0039 in.)
Companion flange runoutMax. Radial
Lateral0.10 mm (0.0039 in.)
0.10 mm (0.0039 in.)
Oil seal drive in depth1.0 mm (0.039 in.)
Side gear thrust washer thickness w/o Differntial lock
w/ Differntial lock1.6 mm (0.063 in.)
1.7 mm (0.067 in.)
1.8 mm (0.071 in.)
0.9 mm (0.035 in.)
1.0 mm (0.039 in.)
1.1 mm (0.043 in.)
1.2 mm (0.047 in.)
1.3 mm (0.051 in.)
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