1996 TOYOTA LAND CRUISER bearing

TR0BF−01
Q07133
SST
TF0938
TF0940
SST
TR−26
−
TRANSFER FRONT EXTENSION HOUSING
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. REMOVE DRIVE CLUTCH HUB
(a) Using a snap ring expander, remove the snap ring.
(b) Using SST, remove the drive clutch hub. SST 09950−40010
2. REMOVE FRONT OUTPUT SHAFT
Using a plastic hammer, drive out the front output shaft.
3. REMOVE DUST DEFLECTOR
(a) Using SST and a press, remove the dust deflector. SST 09950−00020
(b) Using a screwdriver and hammer, tap the dust deflector
and remove it from the extension housing.
4. REMOVE OIL SEAL
Using a screwdriver, pry out the oil seal from the front extension
housing.
5. REMOVE BALL BEARING
(a) Using a screwdriver, remove the snap ring.
(b) Using SST and a press, remove the ball bearing. SST 09316−60011 (09316 −00011, 09316−00071)
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

TR0BG−01
TF0967
SST
TF0943
SST
TF0939
TF0945
SST
−
TRANSFER FRONT EXTENSION HOUSING
TR−27
1996 LAND CRUISER (RM451U)
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
assembly.
1. INSTALL DUST DEFLECTOR
(a) Using SST and a press, install a new dust deflector to the
front extension housing.
SST 09223−15020, 09950 −70010 (09951−07150)
(b) Using SST and a press, install a new dust deflector to the
front output shaft.
SST 09316−20011, 09316 −60011 (09316−00011)
2. INSTALL BALL BEARING
(a) Using SST and a press, install the ball bearing to the front
extension housing.
SST 09316−60011 (09316 −00011, 09316−00031)
(b) Select a snap ring that will allow minimum axial play.
MarkThickness mm (in.)
A1.7 (0.0669)
B1.8 (0.0709)
(c) Using a screwdriver, install a new snap ring.
3. INSTALL OIL SEAL
Using SST and a hammer, drive in a new oil seal to the front ex-
tension housing.
SST 09316−60011 (09316 −00011, 09316−00061)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

TR0BH−01
Q08383
Center Differential Control
Couping Assembly
Snap ring Vehicle Speed sensor
Drive Gear Ball Bearing
 Snap Ring
Snap Ring
Oil Pump Plate
Drive Rotor
Oil Pump Cover
Rear Extension housing
Oil Pump Drive Shaft Ball
Spring 
Screw Plug
Valve Seat

Dust Deflector
 Oil Seal Seal Ring
Rear Output Shaft
 Non− reusable Part
 Precoated part Separator
Driven Rotor
−
TRANSFER REAR EXTENSION HOUSING
TR−29
839
Author: Date:
1996 LAND CRUISER (RM451U)
REAR EXTENSION HOUSING
COMPONENTS
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

TF0959
SST
Q08385
Q08481
SST
−
TRANSFER REAR EXTENSION HOUSING
TR−31
1996 LAND CRUISER (RM451U)
9. REMOVE REAR OUTPUT SHAFT
(a) Using a snap ring expander, remove the snap ring.
(b) Using SST and a hammer, remove the rear output shaft.
SST 09325−12010
(c) Remove the 2 seal rings from the rear output shaft.
10. REMOVE DUST DEFLECTOR
(a) Using a screwdriver and hammer, remove the rear exten-
sion housing dust deflector.
(b) Using a screwdriver and hammer, remove the rear output
shaft dust deflector.
11. REMOVE OIL SEAL
Using a screwdriver, pry out the oil seal from the rear extension
housing.
12. REMOVE BALL BEARING
(a) Using a screwdriver, remove the snap ring.
(b) Using SST and a press, remove the ball bearing to the rear extension housing.
SST 09316−60011 (09316 −00011, 09316−00021)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

TR0CO−01
TF0964
SST
TF0962
Q08482
SST
TF0967
SST
Q08482
SST
−
TRANSFER REAR EXTENSION HOUSING
TR−33
1996 LAND CRUISER (RM451U)
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
assembly.
1. INSTALL BALL BEARING
(a) Using SST and a press, install the ball bearing.
SST 09316−60011 (09316 −00011, 09316−00031)
(b) Select a snap ring that will allow minimum axial play.
MarkThickness mm (in.)
A1.7 (0.0669)
B1.8 (0.0709)
(c) Using a screwdriver, install a new snap ring.
2. INSTALL DUST DEFLECTOR
(a) Using SST and a hammer, install a new rear extension housing dust deflector.
SST 09316−60011 (09316 −00011, 09316−00041)
(b) Using SST and a press, install a new rear output shaft dust deflector.
SST 09316−20011, 09316 −60011 (09316−00011)
3. INSTALL OIL SEAL
Using SST and a hammer, drive in a new oil seal. SST 09316−60011 (09316 −00011, 09316−00031)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010