B: CHECK LIST FOR INTERVIEW
Check the following items about the vehicle’s state.
1. THE STATE OF THE WARNING LIGHTS
a. ABS warning light
1Is always on.2Sometimes comes on.3Comes on only once.4Does not come on.
When/how long does it come on?
Ignition key
position
1Lock2Acc3On (before starting engine)4Start5On after starting (Engine: run)
6On after starting (Engine: stop)
Timing
1Immediately after ignition is on.2Immediately after ignition starts.
3When advancing (Speedmiles/h,miles/h)4While traveling at a constant speed (Speedmiles/h)
5When decelerating (Speedmiles/h,miles/h)
6When turning (To right, to left, steering angledeg., steering timesec)
7When other electrical parts move (Part name:, Operating condition)
8When moving other electrical parts (Part name:, Operating condition)
b. TCS warning light
1Is always on.2Sometimes comes on.3Comes on only once.4Does not come on.
When does it come on?
Ignition key
position
1Lock2Acc3On (before starting engine)4Start5On after starting (Engine: run)
6On after starting (Engine: stop)
Timing
1Immediately after ignition is on.2Immediately after ignition starts.
3When advancing (Speedmiles/h,miles/h)4While traveling at a constant speed (Speedmiles/h)
5When decelerating (Speedmiles/h,miles/h)
6When turning (To right, to left, steering angledeg., steering timesec)
7When other electrical parts move (Part name:, Operating condition)
8When moving other electrical parts (Part name:, Operating condition)
c. TCS OFF indicator light
1Is always on.2Sometimes comes on.3Comes on only once.4Does not come on.
When/how long does it come on?
Ignition key
position
1Lock2Acc3On (before starting engine)4Start5On after starting (Engine: run)
6On after starting (Engine: stop)
Timing
1Immediately after ignition is on.2Immediately after ignition starts.
3When advancing (Speedmiles/h,miles/h)4While traveling at a constant speed (Speedmiles/h)
5When decelerating (Speedmiles/h,miles/h)
6When turning (To right, to left, steering angledeg., steering timesec)
7When other electrical parts move (Part name:, Operating condition)
8When moving other electrical parts (Part name:, Operating condition)
d. TCS operation indicator light
1Is always on.2Sometimes comes on.3Comes on only once.4Does not come on.
When does it come on?
Ignition key
position
1Lock2Acc3On (before starting engine)4Start5On after starting (Engine: run)
6On after starting (Engine: stop)
Timing
1Immediately after ignition is on.2Immediately after ignition starts.
3When advancing (Speedmiles/h,miles/h)4While traveling at a constant speed (Speedmiles/h)
5When decelerating (Speedmiles/h,miles/h)
6When turning (To right, to left, steering angledeg., steering timesec)
7When other electrical parts move (Part name:, Operating condition)
8When moving other electrical parts (Part name:, Operating condition)
14
4-4bBRAKES
6. Diagnostics Chart for On-board Diagnosis System
e. Malfunction indicator light
1Is always on.2Sometimes comes on.3Comes on only once.4Does not come on.
When does it come on?
Ignition key
position
1Lock2Acc3On (before starting engine)4Start5On after starting (Engine: run)
6On after starting (Engine: stop)
Timing
1Immediately after ignition is on.2Immediately after ignition starts.
3When advancing (Speedmiles/h,miles/h)4While traveling at a constant speed (Speedmiles/h)
5When decelerating (Speedmiles/h,miles/h)
6When turning (To right, to left, steering angledeg., steering timesec)
7When other electrical parts move (Part name:, Operating condition)
8When moving other electrical parts (Part name:, Operating condition)
2. SYMPTOMS
ABS operating
condition1Performs no work.2Operates only when abruptly applying brakes. (Conditions: vehicle speedmiles/h, how to step
on brake pedal)
3Operating time (sec., etc.)4Operating noise (Produced/Not produced)
5What kind of noise? (Knock, gong gong, bong, buzz, gong gong buzz, etc.)
6Reaction force of brake pedal (Stick, pressed down once with a clunk, pressed and released, etc.)
TCS operating
condition
1Performs no work.2Operates only when abruptly accelerating. (Conditions: vehicle speedmiles/h, how to step on
accelerator pedal)
3Operating time (sec., etc.)4Operating noise (Produced/Not produced)
5What kind of noise? (Knock, gong gong, bong, buzz, gong gong buzz, etc.)
6Whether or not operation indicator light comes on. (Come on/Does not come on, Others)
Behavior of
vehicle
1Directional stability cannot be obtained or steering arm refuses to work when applying brakes (vehicle turns to right, turns
to left, spins, etc.).
2Directional stability cannot be obtained or steering arm refuses to work when accelerating (vehicle turns to right, turns to
left, spins, etc.).
3Brakes are out of order (braking distance is long, brakes lock or drag, pedal stroke is long, pedal sticks, etc.).
4Poor acceleration (fails to accelerate, engine stalls, etc.).
5Vibration, abnormal noise (operating noise is loud, noise is produced during operation from the front of vehicle (right, left)
(tones:), noise is produced during operation from the rear of vehicle (tones:, others)
6Other phenomena (concrete symptoms)
3. CONDITIONS UNDER WHICH TROUBLE OCCURS
Environment1Weather (fine, cloudy, rain, snow, etc.)
2Ambient temperature (°C/°F)
3Road (urban area, suburbs, highway, general road, ascending slope, descending slope, paved road, gravel road, muddy
road, sandy place, etc.)
4Road surface (dry, wet, new-fallen snow, compressed snow, frozen slope, etc.)
Conditions
1Brakes (decelerationg, continuous/intermittent)2Accelerator (accelerationg, continuous/intermittent)
3Travel speed (miles, advancing, accelerating, reducing speed, low speed, turning, etc.)
4Condition of tire of each wheel (air pressure, degree of wear, whether or not genuine parts are used, whether
or not chain is passed around tires, whether or not T tire is used.) others ()
5Condition of suspension alignment ()
6Loading state ()
4. REPAIRED PARTS ARE USED OR NOT
15
4-4bBRAKES
6. Diagnostics Chart for On-board Diagnosis System
8. Diagnostics Chart with Trouble Code
A: LIST OF TROUBLE CODE
Trouble code Contents of diagnosis Ref. to 4-4b
11Start code
Trouble code is shown after start code.
Only start code is shown in normal condition.—
21
Faulty ABS sensor
(Open circuit or short circuit)Front right wheel speed sensor
[T8B0] 23 Front left wheel speed sensor
25 Rear right wheel speed sensor
27 Rear left wheel speed sensor
22
Faulty ABS sensor
(Faulty ABS sensor signal)Front right wheel speed sensor
[T8C0] 24 Front left wheel speed sensor
26 Rear right wheel speed sensor
28 Rear left wheel speed sensor
31
Faulty solenoid valve circuit(s) in hydraulic
unitFront right inlet valve [T8D0]
32 Front right outlet valve [T8E0]
33 Front left inlet valve [T8D0]
34 Front left outlet valve [T8E0]
35 Rear right inlet valve [T8D0]
36 Rear right outlet valve [T8E0]
37 Rear left inlet valve [T8D0]
38 Rear left outlet valve [T8E0]
41 Faulty ABS/TCS control module [T8F0]
42 Source voltage is high.[T8G0]
43 Faulty engine control module communication cables [T8H0]
51 Faulty valve relay[T8I0]
52 Faulty motor, motor sensor and/or motor relay [T8J0]
54 Faulty stroke sensor and/or stop light switch [T8K0]
57 Faulty fluid level sensor[T8L0]
58 Faulty pressure switch[T8M0]
61
Faulty solenoid valve circuit(s) in hydraulic
unitTCS 1 valve [T8D0]
62 TCS 2 valve [T8D0]
35
4-4bBRAKES
8. Diagnostics Chart with Trouble Code
B: CHECK LIST FOR INTERVIEW
Check the following items about the vehicle’s state.
1. THE STATE OF THE WARNING LIGHTS
a. ABS warning light
1Is always on.2Sometimes comes on.3Comes on only once.4Does not come on.
When/how long does it come on?
Ignition key
position
1Lock2Acc3On (before starting engine)4Start5On after starting (Engine: run)
6On after starting (Engine: stop)
Timing
1Immediately after ignition is on.2Immediately after ignition starts.
3When advancing (Speedmiles/h,miles/h)4While traveling at a constant speed (Speedmiles/h)
5When decelerating (Speedmiles/h,miles/h)
6When turning (To right, to left, steering angledeg., steering timesec)
7When moving other electrical parts (Part name:, Operating condition)
2. SYMPTOMS
ABS operating
condition1Performs no work.2Operates only when abruptly applying brakes. (Conditions: vehicle speedmiles/h, how
to step on brake pedal
)
3Operating time (sec., etc.)4Operating noise (Produced/Not produced)
5What kind of noise? (Knock, gong gong, bong, buzz, gong gong buzz, etc.)
6Reaction force of brake pedal (Stick, pressed down once with a clunk, pressed and released, etc.)
Behavior of
vehicle
1Directional stability cannot be obtained or steering arm refuses to work when applying brakes (vehicle turns to
right, turns to left, spins, etc.
).
2Directional stability cannot be obtained or steering arm refuses to work when accelerating (vehicle turns to right,
turns to left, spins, etc.
).
3Brakes are out of order (braking distance is long, brakes lock or drag, pedal stroke is long, pedal sticks, etc.
).
4Poor acceleration (fails to accelerate, engine stalls, etc.).
5Vibration, abnormal noise (operating noise is loud, noise is produced during operation from the front of vehicle
(right, left) (tones:
), noise is produced during operation from the rear of vehicle (tones:, others
)
6Other phenomena (concrete symptoms)
3. CONDITIONS UNDER WHICH TROUBLE OCCURS
Environment1Weather (fine, cloudy, rain, snow, etc.)
2Ambient temperature (°C/°F)
3Road (urban area, suburbs, highway, general road, ascending slope, descending slope, paved road, gravel road,
muddy road, sandy place, etc.
)
4Road surface (dry, wet, new-fallen snow, compressed snow, frozen slope, etc.)
Conditions
1Brakes (decelerationg, continuous/intermittent)2Accelerator (accelerationg, continuous/intermittent)
3Travel speed (miles, advancing, accelerating, reducing speed, low speed, turning, etc.)
4Condition of tire of each wheel (air pressure, degree of wear, whether or not genuine parts are used,
whether or not chain is passed around tires, whether or not T tire is used.) others (
)
5Condition of suspension alignment ()
6Loading state ()
4. REPAIRED PARTS ARE USED OR NOT
11
4-4cBRAKES [ABS 5.3 TYPE]
6. Diagnostics Chart for On-board Diagnosis System
8. Diagnostics Chart with Trouble Code
A: LIST OF TROUBLE CODE
Trouble code Contents of diagnosis Ref. to
11Start code
Trouble code is shown after start code.
Only start code is shown in normal condition.—
21
Abnormal ABS sensor
(Open circuit or input voltage too high)Front right ABS sensor
4-4c [T8B0] 23 Front left ABS sensor
25 Rear right ABS sensor
27 Rear left ABS sensor
22
Abnormal ABS sensor
(Abnormal ABS sensor signal)Front right ABS sensor
4-4c [T8C0] 24 Front left ABS sensor
26 Rear right ABS sensor
28 Rear left ABS sensor
29 Any one of four 4-4c [T8D0]
31
Abnormal solenoid valve circuit(s) in
hydraulic unitFront right inlet valve 4-4c [T8E0]
32 Front right outlet valve 4-4c [T8F0]
33 Front left inlet valve 4-4c [T8E0]
34 Front left outlet valve 4-4c [T8F0]
35 Rear right inlet valve 4-4c [T8E0]
36 Rear right outlet valve 4-4c [T8F0]
37 Rear left inlet valve 4-4c [T8E0]
38 Rear left outlet valve 4-4c [T8F0]
41 Abnormal ABS control module 4-4c [T8G0]
42 Source voltage is low. 4-4c [T8H0]
44 A combination of AT control abnormals 4-4c [T8I0]
46 Abnormal G sensor power supply voltage 4-4c [T8J0]
51 Abnormal valve relay4-4c [T8K0]
52 Abnormal motor and/or motor relay 4-4c [T8L0]
54 Abnormal stop light switch 4-4c [T8M0]
56 Abnormal G sensor output voltage 4-4c [T8N0]
27
4-4cBRAKES [ABS 5.3 TYPE]
8. Diagnostics Chart with Trouble Code
2. CRUISE CANCEL CONDITIONS DIAGNOSIS
1) Connect select monitor.
2) Start the engine and turn cruise control main switch to
ON.
3) Set select monitor in“FB0”mode.
4) Drive vehicle at least 40 km/h (25 MPH) with cruise
speed set.
5) If cruise speed is canceled itself (without doing any
cancel operations), a trouble code will appear on select
monitor display.
CAUTION:
A trouble code will also appear when cruise cancel
is effected by driver. Do not confuse.
Have a co-worker ride in vehicle to assist in diagno-
sis during driving.
NOTE:
Trouble code will be cleared by turning ignition switch or
cruise control main switch to OFF.
3. REAL-TIME DIAGNOSIS
1) Connect select monitor.
2) Turn ignition switch and cruise control main switch to
ON.
3) Set select monitor in“FA 0”mode.
4) Ensure that normal indication is displayed when con-
trols are operated as indicated below:
When SET/COAST switch is pressed.
When RESUME/ACCEL switch is pressed.
When brake pedal is depressed. (Stop and brake switch
turns ON.)
When clutch pedal is depressed. (MT model)
When select lever is set to N position. (AT model)
10
6-2BODY ELECTRICAL SYSTEM
6. Diagnostics Chart for On-board Diagnosis System
7. Electrical Unit Location
Electrical unit Refer to;
A.B.S. control module 4-4a [T300]
A.B.S. G sensor (MT) 4-4a [T300]
A/C compressor relay
7
A/C fuse11
A/C main fan relay 110
A/C main fan relay 28
A/C pressure switch2
A/C sub fan relay 29
ATF temperature sensor 2-7 [T2B1]
Blower motor resistor
26
Blower relay13
Camshaft position sensor 2-7 [T2A2]
Check connector
25
Clutch switch (MT) 6-2 [T300]
Crankshaft position sensor 2-7 [T2A2]
Cruise control module 6-2 [T300]
Cruise control pump 6-2 [T300]
Data link connector (for OBD-II G.S.T.) 2-7 [T2A1]
Data link connector (for S.S.M.) 2-7 [T2A1]
Diagnosis connector 4-4a [T300]
Diagnosis terminal (Ground) 4-4a [T300]
Door lock timer
27
Engine control module 2-7 [T2A1]
Engine coolant temperature sensor 2-7 [T2A2]
Engine hood switch (Security) 6-2 [K6A0]
Evaporator thermoswitch
29
F/B15
FRESH/RECIRC actuator28
Fuel pump relay 2-7 [T2A3]
Fuel gauge module
31
Fuel gauge sub module (AWD)32
FWD switch (AT)1
Headlight alarm relay (Security) 6-2 [K6A0]
Headlight relay LH
5
Headlight relay RH6
Horn relay14
Electrical unit Refer to;
Hydraulic unit (A.B.S.) 4-4a [T300]
Ignition coil 2-7 [T2A3]
Ignitor 2-7 [T2A3]
Idle air control solenoid valve 2-7 [T2A3]
Illumination control module
21
Inhibitor switch 6-2 [T300]
Knock sensor 2-7 [T2A2]
Main fan relay
19
Main relay 2-7 [T2A3]
Mass air flow sensor 2-7 [T2A2]
Mode actuator
12
M/B4
Oil pressure switch3
Oxygen sensor 2-7 [T2A2]
Pedal stroke sensor (T.C.S.) 4-4b [T300]
Power window and sunroof relay
24
Power window circuit breaker23
Purge control solenoid valve 2-7 [T2A3]
Rear defogger relay
17
Seat belt timer20
Security control module 6-2 [K6A0]
Shift lock control module
22
Starter interrupt relay (Security) 6-2 [K6A0]
Stop & brake switch (With cruise con-
trol)6-2 [T300]
Sunroof control module
30
Tail and illumination relay18
T.C.S. control module 4-4b [T300]
T.C.S. motor relay 4-4b [T300]
T.C.S. valve relay 4-4b [T300]
Throttle position sensor 2-7 [T2A2]
Test mode connector 2-7 [T2A1]
Transmission control module 2-7 [T2B1]
Turn & hazard module
16
Vehicle speed sensor 1 2-7 [T2B1]
Vehicle speed sensor 2 2-7 [T2B1]
107
6-3WIRING DIAGRAM
7. Electrical Unit Location
Connector Connecting to
No. Pole Color Area No. Name
B30 24 * C-1 D1 Front door cord LH
B31 7 Yellow C-1 AB1 SRS (Airbag) harness
B32 3 Black C-1 Turn & hazard module
B33 4 Brown B-1 Diode (Brake fluid level)
B34 3 * B-1 Diode (Door warning)
B35 2 Black B-1 Diode (Step light)
B36 22 Black C-1 i1
Instrument panel wiring
harness B37 22 * C-1 i2
B38 22 Brown C-1 i3
B39 20 Blue C-1 i4
B40 16 Gray C-2 OBD-II service connector
B41 2 * C-2 Power window circuit breaker
B42 4 * C-2Power window and sunroof
relay
B43 6 Black C-2 Illumination control module
B44 8 * C-2 Seat belt timer
B45 4 * B-1 R53 Sunroof cord
B46 4 Green B-1 Fuel pump relay
B47 6 Brown B-1 Main relay
B48 4 Blue B-1 Front fog light relay
B49 3 Black B-1 Horn relay
B50 4 * B-1 Blower relay
B51 11 Gray B-1
F/B
B52 12 Gray B-1
B53 4 * B-2 Shield joint connector (AT)
B54 12 Black B-2
Transmission control module B55 16 Black B-2
B56 20 Black B-2
B57 12 Black B-2 Shift-lock control module
B58 5 Black B-1Headlight alarm relay
(Security)
B59 5 Black B-1 Interrupt relay (Security)
B60 4 * B-2Shield joint connector (With
TCS model)
B61 8 * B-2 F44
Front wiring harness
B62 20 * B-1 F45
B63 40 Gray B-1 P10Floor harness (With TCS
model)
B64 2 Black B-2 Stop light switch
B65 4 Black B-2Stop & brake switch (With
cruise control)
B66 3 Black B-2 Pedal stroke sensor (TCS)
B67 4 Black B-2 Pedal stroke switch (TCS)
B68 5 Black B-3 Slip ring
B69 11 Black B-3
Combination switch B70 9 * B-3
B71 8 * B-3
B72 6 Black B-3 Ignition switchConnector Connecting to
No. Pole Color Area No. Name
B73 2 Black B-3 Key lock solenoid (AT)
B74 2 Black B-3 Key warning switch
B75 2 Green C-2 B76
Test mode connector
B76 2 Green C-3 B75
B77 10 Brown B-2 Mode actuator
B78 9 Yellow C-2 Data link connector
B79 14 Gray C-2 Check connector
B80 4 Blue B-2 i20Instrument panel wiring
harness
B81 1 x 2 * C-2 Diagnosis terminal (Ground)
B82 6 Black C-2 Diagnosis connector
B83 4 * C-3 Shield joint connector (E/G)
B84 96Light
blueB-3 Engine control module
B85 2 Black B-3 Diode (Lighting)
B86 4 * B-3 Blower motor resistor
B87 2 * B-3 Blower motor
B88 3 Black B-3 Evaporator thermoswitch
B89 4 Brown B-3 Diode (Security)
B90 4 * B-4 R50 Room light cord
B91 4 * B-4 FRESH/RECIRC actuator
B92 8 * B-4 Door lock timer
B93 16 Black B-4 Security control module
B94 20 Black B-4 Cruise control module
B95 2 Black B-4 Diode (Daytime running light)
B96 10 * B-4Daytime running light control
module
B97 8 * B-4 R1
Rear wiring harness B98 24 Black B-4 R2
B99 24 * B-4 R3
B100 20 Blue B-4 F2Front wiring harness (With
ABS model)
B101 24 * B-4 D11 Front door cord RH
B102 5 Black B-4 Daytime running light relay
B103 4 Blue B-4High-beam relay (Daytime
running light)
B104 4 Pink B-4 Rear power supply relay
B105 4 Blue B-1 Starter interlock relay (MT)
B106 2 * B-1 Clutch switch (MT)
B107 2 Blue B-1 Clutch switch (Cruise control)
B108 2 Black B-2 F46Front wiring harness
(Outback)
B109 4 Black C-1 Fuse holder (Outback)
B112 2 Black B-1 Diode (Front fog light)
*: Non-colored
Connector Connecting to
No. Pole Color Area No. Name
S1 3 White D-3 Cruise control sub switch
125
6-3WIRING DIAGRAM
8. Electrical Wiring Harness and Ground Point