1996 CHEVROLET CAVALIER Owners Manual

Downloaded from www.Manualslib.com manuals search engine 2.2L Engine Specifications
VIN Engine Code ........................
Type ..................................
Horsepower ............................
Firing Order ............................
Thermostat Temperature ..................
2.4L Engine Specifications
VIN Engine Code ........................
Type ..................................
Horsepower ............................
Firing Order ............................
Thermostat Temperature ..............
4
14
120
1-3-4-2
195°F (91°C)
T
14
150
1-3-4-2
180°F (82°C)
, 6.59

Downloaded from www.Manualslib.com manuals search engine Normal Maintenance Replacement
Parts
Air Cleaner Element
2.2L ...................... AC Type A-1172C
2.4L
...................... AC Type A-1172C
2.2L
......................... AC Type PF-47
2.4L
......................... AC Type PF-44
2.2L
...................... AC Type CV-900C
Engine Oil Filter
PCV Valve
2.4L .................................. N/A
Spark Plugs
2.2L ........................ AC Type 41 -928
2.4L ........................ AC Type 41-910
Gap: 1.52 mm (0.060
inch)
Gap: 1.52 mm (0.060 inch)
Dimensions
Length
Coupe
................ 180.3 inches (458.0 cm)
Sedan
................. 180.3 inches (458.0 cm)
Convertible
............ 180.3 inches (458.0 cm)
Dimensions (Continued)
Width
Coupe
................. 75.4 inches (191.6 cm)
Sedan
.................. 75.4 inches (191.6 cm)
Convertible
............. 75.4 inches (19 1.6 cm)
Coupe
................. 53.2 inches (135.1 cm)
Sedan
.................. 54.9 inches (139.4 cm)
Height
Convertible
............. 53.9 inches ( 136.9 cm)
Wheelbase Coupe
................. 104.1 inches (264.4 cm)
Sedan
................. 104.1 inches (264.4 cm)
Convertible
............ 104.1 inches (264.4 cm)
Coupe
................. 57.6 inches (146.2 cm)
Sedan
.................. 57.6 inches (146.2 cm)
Convertible
............. 57.6 inches (146.2 cm)
Coupe
................. 56.8 inches (144.2 cm)
Sedan
.................. 56.8 inches (144.2 cm)
convertible
............. 56.8 inches (144.2 cm)
Front Tread
Rear Tread
6-60

Downloaded from www.Manualslib.com manuals search engine 0 Section 7 Maintenance Schedule
I
I
IMPORTANT.
KEEP ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE AS
RECOMMENDED
This section covers the maintenance required for your
Chevrolet. Your vehicle needs these services to retain its
safety, dependability and emission control performance.'
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance procedures
are important. Improper vehicle maintenance can even
affect the quality
of the air we breathe. Improper fluid
levels or the wrong tire inflation can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in
good
condition, please maintain your vehicle properly.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet,
or your
Chevrolet dealer for details.
7-1

Downloaded from www.Manualslib.com manuals search engine How This Section is Organized
The remainder of this section is divided into five parts:
‘(Part A: Scheduled Maintenance Services” shows
what to have done and how often. Some of these
services can be complex,
so unless you are technically
qualified and have the necessary equipment,
you should
let your dealer’s service department
or another qualified
service center do these jobs.
I
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you can
be seriously injured.
Do your own maintenance
work only if you have the required know-how
and the proper tools and equipment
for the job.
If you have any doubt, have a qualified
technician
do the work.
If you are skilled enough to do some work on your
vehicle, you will probably want to get the service
information
GM publishes. See “Service and Owner
Publications” in the Index.
“Part B: Owner Checks and Services” tells you what
should be checked whenever
you stop for fuel. It also
explains what you can easily do
to help keep your
vehicle in good condition.
“Part C: Periodic Maintenance Inspections” explains
important inspections that your Chevrolet dealer’s
service department or another qualified service center
should perform.
“Part D: Recommended Fluids and Lubricants” lists
some products
GM recommends to help keep your
vehicle properly maintained. These products, or their
equivalents, should be used whether you do the work
yourself or have it done.
“Part E: Maintenance Record” provides a place
for you to record the maintenance performed
on your
vehicle. Whenever any maintenance is performed, be
sure to write it down in this part. This will help
you
determine when your next maintenance should be done.
In addition, it is a good idea to keep your maintenance
receipts. They may be needed
to qualify your vehicle for
warranty repairs.

Downloaded from www.Manualslib.com manuals search engine Part A: Scheduled Maintenance
Services
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we don’t know
exactly how you’ll drive it. You may drive very short
distances only a few times a week.
Or you may drive
long distances all the time in very hot, dusty weather.
You may use your vehicle
in making deliveries. Or
you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
GM
vehicles, maintenance needs vary. You may even need
more frequent checks and replacements than you’ll find
in the schedules in this section.
So please read this
section and note how you drive. If you have any
questions
on how to keep your vehicle in good
condition, see your Chevrolet dealer.
This
part tells you the maintenance services you should
have done and when you should schedule them. If you
go to your dealer for your service needs, you’ll know
that GM-trained and supported service people will
perform the work using. genuine
GM parts, The proper fluids and lubricants to use are listed
in Part D.
Make sure whoever services your vehicle uses these. All
parts should be replaced and all necessary repairs done
before you or anyone else dnves the vehicle.
These schedules are for vehicles that:
carry passengers and cargo within recommended
limits. You will find these limits on your vehicle’s
Tire-Loading Information label. See “Loading Your
Vehicle” in the Index.
are driven on reasonable road surfaces within legal
driving limits.
0 use the recommended fuel. See “Fuel’’ in the Index.
Selecting the Right Schedule
First you’ll need to decide which of the two schedules is
right for your vehicle. Here’s how to decide which
schedule to follow:
7-3

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
I Short Trip/City Definition
~~
I
Follow the Short Trip/City Maintenance Schedule if any
one of these conditions is true for your vehicle:
0
0
e
0
e
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips
are through dusty areas.
You frequently tow
a trailer or use a carrier on top of
your vehicle. (With some models, you should never
tow a trailer. See “Towing a Trailer” in the Index.)
If the vehicle is used for delivery service, police,
taxi, or other commercial application.
One of the reasons you should follow this schedule
if you operate your vehicle under any of these
conditions is that these conditions cause engine oil
to break down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Chassis Lubrication
(or
6 months, whichever occurs first).
At 6,000 Miles (10 000 km) - Then Every
12,000 Miles (20 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection,
if driving in dusty conditions.
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Tank, Cap and Lines Inspection.
Exhaust Gas Recirculation (EGR) System Inspection
(2.2L Code 4 engine only).
Every 50,000 Miles (83 000 km): Automatic Transaxle
Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule
on
the following pages.
7-4

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Long Trip/Highway Definition h Long TriplHighway Intervals
Follow this maintenance schedule only if none of LIIG
conditions from the Short Trip/City Maintenance
Schedule is true.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slower.
nvery 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or every
12 months, whichever
occurs first).
At 7,500 Miles (12 500 km) - Then Every
15,000 Miles (25 000 km): Tire Rotation.
Every 30,000 Miles (50 000 km): Exhaust Gas
Recirculation (EGR) System Inspection (2.2L Code 4
Engine only). Air Cleaner Filter Replacement. Fuel
Tank, Cap and Lines Inspection.
Every 50,000 Miles (83 000 km): Automatic Transaxle
Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
These intervals only summarize maintenance services.
Be sure
to follow the complete maintenance schedule on
the following pages.
7-5

Downloaded from www.Manualslib.com manuals search engine I Short .Trip/City Maintenance Schedule I
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(1 66 000 km) at the same intervals.
Footnotes
The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior
to the
completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed
at the indicated intervals and the maintenance
be recorded.
3,000 Miles (5 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
I DATE ACTUAL MILEAGE SERVICED BY:
7-6