1996 CHEVROLET CAVALIER Under hood

Downloaded from www.Manualslib.com manuals search engine Ventilation Tips
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Keep the hood and front air inlet free of ice, snow or
any other obstruction, such as leaves. The heater and
defroster will work far better? reducing the chance of
fogging the inside of your windows.
When you enter a vehicle in cold weather, adjust the
mode knob to
FLOOR and the fan to the highest speed
for a fcw moments before driving
off. This helps clear
the intake ducts of snow and moisture and reduces the
chance
of fogging the inside of your windows.
Keep the
air path under the front seats clear of objects.
This helps air circulate throughout your vehicle.
Defogging and Defrosting Windows
Your system has two settings for clearing the front and
side windows.
To defrost the windows quickly, use
DEFROST with the temperature knob all the way in
the red area.
To warm passengers while keeping the
windows clean, use DEFOG.
To defog the side windows, set the right control to
BI-LEVEL and the fan control to the highest setting.
To defog the side windows while using the air
conditioner, set the right control to BI-LEVEL, the fan
control to the highest setting, and press the
A/C button.
For both systems, aim the side vents toward the side
windows. For increased airflow to the side vents,
close
the center vents.
3-6

Downloaded from www.Manualslib.com manuals search engine 2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren’t touching
each other. If they are, it could cause
a ground
connection you don’t want. You wouldn’t be able to
start your Chevrolet, and the bad grounding could
damage the electrical systems.
You could be injured if the vehicles roll. Set the
parking brake firmly on each vehicle. Put an
automatic transaxle in
PARK (P) or a manual
transaxle in
NEUTRAL (N).
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter.
Turn off all lamps that aren’t needed as well
as radios. This will avoid sparks and help save both
batteries. In addition, it could save your ra&o.
NOTICE:
If you leave your radio on, it could be badly
damaged. The repairs wouldn’t be covered by
your warranty.
4. Open the hoods and locate the batteries.
An electric fan can start up even when the engine
is not running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
5. Find the positive (+) and negative (-) terminals on
each battery.
5-3

Downloaded from www.Manualslib.com manuals search engine If the coolant inside the coolant surge tank is boiling,
don't do anything else until it cools down.
2.4L Engine
A. Coolant Surge Tank with Pressure Cap
B. Electric Engine Fan
A C * "TION:
An electric fan under the hood can start up even
when the engine is not running and can injure
you. Keep hands, clothing and tools away from
any underhood electric fan.

Downloaded from www.Manualslib.com manuals search engine You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
0 Be sure you have sufficient knowledge,
experience, and the proper replacement
parts and tools before you attempt any
vehicle maintenance task.
0 Be sure to use the proper nuts, bolts and
other fasteners. “English” and “metric”
fasteners can be easily confused.
If you use
the wrong fasteners, parts can later break or fall off.
You could be hurt.
Fuel
Use regular unleaded gasoline rated at 87 octane or higher.
At a
minimum, it should meet specifications ASTM D4814
in the United States and CGSB 3.5-M93 in Canada.
Improved gasoline specifications have been developed by
the American Automobile Manufacturers Association
(AAMA) for better vehicle performance and engine ,
protection. Gasolines meeting the AAMA specification could provide improved driveability and emission control
system protection compared to other gasolines.
Be sure the posted octane is at least 87.
If the octane is
less than 87, you may get
a heavy knocking noise when
you drive.
If it’s bad enough, it can damage your engine.
If you’re using fuel rated at
87 octane or higher and you
still hear heavy knocking, your engine needs service.
But don’t worry
if you hear a little pinging noise when
you’re accelerating or driving up a hill. That’s normal,
and you don’t have to buy a higher octane fuel to get rid
of pinging. It’s the heavy, constant knock that means
you have a problem.
If your vehicle is certified to meet California Emission
Standards (indicated on the underhood tune-up label), it
is designed to operate on fuels that meet California
specifications. If such fuels
are not available in states
adopting California emissions standards, your vehicle
will operate satisfactorily on fuels meeting federal
specifications, but ‘emission control system performance
may be affected. The malfunction indicator lamp on
your instrument panel may
turn on and/or your vehicle
may fail a smog-check test.
If this occurs, return to your
authorized Chevrolet dealer for diagnosis to determine
the cause of failure.
In the event it is determined that the;
cause of the condition is the type of fuels used, repairs
may not be covered by your warranty.
6-2

Downloaded from www.Manualslib.com manuals search engine Checking Things Under the Hood Hood Release
1
An electric fan under the hood can start up and
injure
you even when the engine is not running.
Keep hands, clothing and tools away from
any
underhood electric fan.
A CAUTION:
- -
Things that burn can get on hot engine parts and
start
a fire. These include liquids like gasoline,
oil, coolant, brake fluid, windshield washer and
other fluids, and plastic or rubber. You or others
could be burned. Be careful not to drop or spill
things that will burn onto
a hot engine.
The following sections tell
you how to check fluids,
lubricants
and important parts underhood.
1
To open the hood, first pull
the handle inside the
vehicle.
6-6

Downloaded from www.Manualslib.com manuals search engine Capacities and Specifications
Engine Crankcase .....................................
Automatic Transaxle (4-Speed Automatic Transaxle Not Owner Serviceable)
Pan Removal and Replacement ..........................
After Complete Overhaul ...............................
When draining or replacing torque converter, more fluid may be needed.
Complete Drain and Refill ..............................
2.2L ...............................................
Manual Transaxle
Cooling System
2.4L ...............................................
Refrigerant (R-l34a), Air Conditioning ...................
FuelTank ............................................
Tire Pressures, Sizes ...................................
WheelNutTorque .....................................
Windshield Wiper Blade (Sheppard’s Hook Type)
LeftSide ............................................
Rightside ...........................................
4.0 quarts (3.8 L)
4.0 quarts (3.8 L)
6.9 quarts (6.6 L)
2.0 quarts (1.9 L)
10.3 quarts (9.8 L)
10.7 quarts (10.1 L)
See refrigerant charge label under hood.
15.2 gallons (57.5 L)
See Tire-Loading Information
label on driver’s door.
100 lb-ft
(140 N-m)
22 inches (56 cm)
17 inches (43 cm)
NOTE: AU capacities are approximate. When adding, be sure to fiil to the appropriate level, as recommended in this manual.
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same. If the air\
conditioning system in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re not sure, ask your Chevrolet dealer.
6-58

Downloaded from www.Manualslib.com manuals search engine Part B: Owner Checks and Services
Listed below are owner checks and services which
should be performed at the intervals specified to help
ensure the safety, dependability and emission control
perfoJmance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your vehicle,
make sure they are the proper ones, as shown in
Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
pe$orrn these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if necessary.
See ‘Engine Oil”
in the Index for further details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant mix if necessary. See “Engine Coolant” in the
Index for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the
windshield washer tank and add the proper fluid if necessary.
See “Windshield Washer Fluid” in the Index
for further details.
At Least Once a Month
Tire Inflation Check
Make sure tires are inflated to the correct pressures. See
“Tires” in the Index for further details.
Cassette Deck Service
Clean cassette deck. Cleaning should be done every
50 hours of tape play. See “Audio Systems” in the
Index for further details.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts.
If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag covers, and
have them repaired or replaced. (The
air bag system
does not need regular maintenance.)
7-38

Downloaded from www.Manualslib.com manuals search engine Finish Damage ................................. 6-50
First Gear. Automatic Transaxle
.............. 2.18. 2.20
First Gear. Manual Transaxle
...................... 2-21
Flashers. Hazard Warning
......................... 5-1
Flat Tire. Changing
............................. 5-21
Fluids and Lubricants
............................ 7-43
Floor Mat Retainer
.............................. 2-46
FogLamps
.................................... 2-41
Foreign Countries. Fuel
........................... 6-3
Fourth Gear. Manual Transaxle
.................... 2-21
FrenchLanguageManual
11
Front Reading Lamps ............................ 2-42
Fuel
.......................................... 6-2
Filling Your Tank
.............................. 6-4
Gage ....................................... 2-76
In Foreign Countries ........................... 6-3
Fuses and Circuit Breakers
....................... 6-53
.I ...........................
FrontTowing ................................... 5-9
Gages Engine Coolant Temperature
.................... 2-70
Fuel
....................................... 2-76
Speedometer
................................. 2-63
Tachometer
.................................. 2-64
GAWR ....................................... 4-32
Gear Positions, Automatic Transaxle
................ 2- 16
Gear Positions, Manual Transaxle
.................. 2-21
Gross Axle Weight Rating ........................ 4-32 Gross Vehicle Weight Rating
...................... 4-32
Guide en Frangais
11
GVWR ....................................... 4-32
.. .................................
Halogen Bulbs ................................ 6-32
Hazard Warning Flashers
.......................... 5-1
Head Restraints
................................. 1-4
Headlamps
.................................... 2-39
Bulb Replacement
....................... 6.32. 6.57
Highbow Beam Changer
...................... 2-32
On Reminder
................................ 2-39
Wiring
..................................... 6-53
Hearing Impaired. Customer Assistance
.............. 8-3
High-Beam Headlamps
.......................... 2-32
Highway Hypnosis
.............................. 4-23
Hill and Mountain Roads
......................... 4-23
Hitches. Trailer
................................. 4-37
Hood
Heating
........................................ 3-5
Checking Things Under
......................... 6-6
Prop
........................................ 6-7
Release
...................................... 6-6
Horn ......................................... 2-29
Hydraulic Clutch
............................... 6-21
Hydraulic Clutch Fluid
........................... 6-21
Hydraulic Clutch System Check
................... 7-39
Hydroplaning
.................................. 4-19
9-5